Filling, Capping & Labeling Machinery for Pharmaceutical Industry in India
India’s pharmaceutical industry has an advantage of easy availability of raw materials and cheap labor, which has helped it to achieve a high growth rate. Further, various multi-national stakeholders have chosen to invest in the industry. The pharmaceutical machine industry has had to catch up with the increased growing demand for different requirements.
Filling machinery is used to put the contents of a container into the packaging material. There is liquid filling machine and powder filling machine to suit the different chemicals and products in a pharmaceutical processing plant. The machines ensure that the products are securely placed into the containers to avoid spillage and wastage before reaching the consumer.
Capping machinery is required to seal containers like caps and vials. The capping machine is categorized as either automatic or semi automatic capping machines. Automatic capping machines can seal up to 100 containers per minute while semi-automatic machines will do up to 40 containers. This will depend on the size, shape, quantity and number of containers being sealed at a go. Labeling machinery is very important because it allows for a pharmaceutical company to differentiate its products and give them a unique identity.
Labeling is important in giving directions of use and warnings on the product, as well as showing the expiry dates. Effective marketing is also dependent on the labeling. A good labeling machine will ensure that the label sticks on the packaging for as long as possible so that the information is well conveyed to the consumer.
Processing & Packaging Machinery for Cosmetics and Breweries Industry
a. Filling machine
The cosmetic industry has items such as lotions, creams, oils and powders that are used as beauty and medical solutions. A liquid filling machine that is best suited for this industry must be able to handle the sticky substances which are normally viscous in nature. A powder filling machines will enable the flour-like substances to be carefully placed into the respective containers without losing the light contents that are easily blown away by wind currents.
The breweries industry will mostly require need the liquid filling machine technologies to fill up the bottles with the desired drink for consumption. The machine must insert the liquid
b. Capping machine
Packaging in the cosmetics and breweries industries will differ in diameter, shape and material. A capping machine will be used to seal the package so that the contents remain in the container until it is opened by a consumer. The sealer should be tightly placed so that the cosmetic product or brewed liquid is kept from spilling regardless of how the container is placed.
c. Labeling machine
Labels will be important in identifying products. There are thousands of cosmetic products in India and consumers must be notified of their existence in the most attractive and informative way. A labelling machine is used to stick the label onto the container so that the product is unique and all information is passed on according to the rules governing the labeling procedures.
Breweries industry has many brands of drinks. A labeling machine will place the label with the name, logo and content information on the bottle of the drink so that consumers are able to identify their favorite drink at the counter or supermarket shelves.
Food & Edible Oil Packaging Machinery
Food and oils must be placed in protective packages so that their quality and quantity remains uncompromised until the consumer is ready to use the product. Packaging machinery must ensure that the package material chosen for the food and oil products totally covers the contents to prevent entry of germs and other harmful substances. Packaging machinery used are flexible to fit the different sizes, materials and designs required for the industry in India. There are different machines to package liquid, semi-liquid, solid and powder products. There are special machines to enable wrapping of products like candy. In addition, packaging material must be well labeled depending on the contents. Click hereto know more about Packaging Machinery Market in India.
Growing Processing and Packaging Machinery Market in India
In India, food processing is a large industry which consequently provides the largest market for processing and packaging machinery. An annual increasing rate of over $15.6 billion has characterized the industry. This is mostly due to the large population which needs to be fed, hence, the need for many food processing plants to supply the demand for food items. The middle class is also growing as well as a favorable retail sector that enhances packaging. Packaging machinery manufacturers are around 700 in the country, while imports account for a large part, mostly from China, Korea, Germany, Italy and Taiwan. There is increased demand for packaging material such as paper and laminated material. The low cost of production is also a growth factor.
The thriving processing and packaging industry is yet to be fully utilized. This can be seen from the continuous growth experienced in recent years, and which continues to date. The industry has been favored by the utilization of locally available materials and labor which means that all the proceeds remain in the country and van be used to further develop the industry and the nation at large. Improved innovations will ensure that India becomes a leading force in the processing and packaging industry.
This article has been written by Arjun Rao, the proprietor of Shree Bhagwati Pharma Machinery Company.
Types of filling machines for different industries
In the pharmaceutical, food and beverage industries, there are many different types of filling machines which are used in filling many different kinds of products such as lotions, creams as well as powders into various containers such as ampoules, vials, bottles and many others. These types of machines include;
· Liquid filling machine.
· Tube filling machine.
· Tablet counting and filling machine.
· Bottle filling machine
· Cream filling machine.
· Oil filler machine.
· Pesticide filling machine.
· Vial filling machine
· Powder filling machine.
Despite the fact that powder filling machine is highly used to fill pharmaceutical powders of high values into their appropriate containers, it is worth noting that the liquid filling machine fills the liquid into their containers efficiently without there being any kind of wastage. Therefore, most pharmaceutical companies use the liquid filling machine to fill syrups, liquids chemicals into vials, containers and bottles. Liquid filling machines are there of various kind and different specification hence meet the basic filling requirement of various companies dealing with pharmaceutical. These kinds of machine are multi tasking and perform other tasks such as washing, capping as well as rubber stoppering. The tablet fillers are very crucial in counting the predetermined tablet numbers and filling them into the containers that are fed into the machine for effective filling. With modern technology, both tablets, liquid and powder fillers are advanced automated machinery that can pick up the containers to be filled automatically with the right product quantity, hence no wastage at all. You can possibly get the filler machines which are also classified depending on the container to be filled, in different features and specification depending on ease of operation, speed as well as other preferable factors from the machine. Read more in detail for Filling Machines.
Filling machines are very important in their application in various industries such as; beverage industries, pharmaceutical industries, food industries as well as many other industries that requires filling and packing of products in their day to day activities. These machines are very beneficial in ensuring cleanliness of products, hence enhancing confidence among the potential consumers. They are also fast, efficient as well as cost effective for the company.
It should be noted, that there is no single type of filling machine which can handle all liquids in all available industries. For instance, a machine which fills cosmetic cold cream cannot be used in filling bottle water; neither can chemical duty filler be used in filling dairy products of pharmaceutical grade. However, there are few filling machines that are versatile, cost effective to operate and own as well as practical as a result of there being many types of filling technologies. There are factor to consider while choosing a filing machine. These include temperature, viscosity, practical size, chemical compatibility, foam characteristics as well as effect to the environment. All the types of filling machines available, each one of them have its own merits and demerits.
This article has been written by Arjun Rao, the proprietor of Shree Bhagwati Pharma Machinery Company.
Capping machines are special devices that create and form all sorts of bottle, plastic, and glass caps. Bottling, pharmaceutical and distilleries have their own capping machine to make their production fast as the demands increase. These machines come in different types and sizes. Their main function is to tighten the screw and lug the caps depending on their diameter sizes.
Types of Capping Machines for Different Industries
Pharmaceutical capping machines come in different models but they have only one purpose: to produce quality caps to seal medicines for long storage. Most of these types have modular filling with dosing pumps that are sturdy enough to handle both glass and plastic medicine bottles such as dermatological, ophthalmic, liquid medicines and IV bottles.
Food capping machines are designed with twist-off vacuums that are fit for sealing glass bottle using a steam exhaust. It is composed of devices for steam exhausting and converting device for frequency monitoring. To avoid food spoilage, this capping device has superb high automation features with full range screw caps for sealing bottles and canisters for juices, seasonings, and sweetened drinks
Beverage capping machines are highly automated, with full range capability that can seal multiple carbonated and liqueur bottle caps. It has its built-in cap pressing machine and equipped with types of wheels such as protruding wheel, entry pulling wheel and device for spring cylinder. It has the capability of sealing all sizes of bottle caps from 250 ml to gallons.
Screw capping machine is a traditional machine for capping that has been in used for the past few years. However, their practical use has made them a must-have capping devices for industries and businesses.
ROPP capping machine is a roll on capping machine with rotary device that has the capability for speedy productions. It can yield up to a thousand bottle caps per minute. This capping device is more popular than the other types.
Vial Cap Sealing Machine is designed to seal medicine vials to avoid spoilage and leakage. They can also handle all types of vial caps with guaranteed perfect sealing.
Automatic capping machine is suitable for all types of bottles and caps with speed of 200 cpm. It can handle all types of caps such as metal caps, flat caps, round caps, Yorker caps and sport caps.
Semi automatic cap sealing machine is a type of capper that does not have torque and it seals by using a pneumatic cylinder whereby the bottle machine operator presses the caps onto the bottle or container and then push the footswitch in manual machines.Click Here to get more information on Capping Machines for the Packaging Industry.
Application and benefits of Capping Machines in Packaging Industry
Capping machines are important devices in packaging industry because they can produce more caps compared to a human hand. Their applications can triple the cap productions for various industries. Whether the industry involves medicine, food, beverages, dairy products, solvents, cleaning chemicals, and cosmetic products, their uses are valuable to hasten their sales. Capping machines compose of the following:
Automatic Chuck Capping Machine
Automatic Cap Placer
Automatic Cap Tightener
The importance of a capping machine in any industries such as bottling, pharmaceutical, food, beverage, and cosmetics have made doubled their productions. Sealing glass and plastic containers and bottles by using different machines for capping such as screw capping machine, ROPP capping machine, vial cap sealing machine and automatic capping machine have helped industries increase their sales as the demands for their products are high in the market.
This article has been written by Arjun Rao, the proprietor of Shree Bhagwati Pharma Machinery Company.
For an eye-catching product among others in the shelf, packing has a major role to play since consumers believe that effectiveness is directly related to the type of packing. The type of packing is therefore dependent on the type of machinery used. Since packing is believed to provide security and protection to the products, it is important to consider the following while looking for a packing machine. It should easily be upgradable with technology, it should be able to multi-task, and it should be reliable and be able to reduce the costs of production. Some of the packing machines available today include filling machine, tagging machine and capping machine.
Filling machine refers to a packing machine used to the bulk of some predefined value such as container or quantity. These machines have a wide range of applications in businesses since different types of filling machines are used to perform different industrial tasks. For example, one that is used to fill bottled water cannot be used to fill cosmetics cream. The type of filling machine to be used in an industry is therefore dependent on viscosity, size and shape of the product, environmental factors and chemical compatibility. Bottle filling machines are used in industries that produce products which require to be packed in bottles such as food, beverage and pharmaceuticals. Tube filling machines are used for packing products which require tubes. These include industries which produce grease, pastes, lotions, glues and some food products. Vial filling machines used in pharmaceuticals and food industries ensures efficiency during packing of product to avoid incidences of overdosing or under dosing.
Tagging machines are important in the packing industries since such companies are bound by the law to have well-defined and easy to read instructions on how to use their products, warnings and expiry dates that are clear and easy to read. Good labeling always gives a product a unique identity among others. Tagging machines therefore play a very crucial role in pharmaceutical industries. Some of the labeling machines include wet glue labeling machine, self adhesive labeling machine, wrap around labeling machine and sticker labeling machine. It is crucial to select a labeling machine that is proper for the needs and specifications of a product for encouraging results.
apping machines are used to the packing industries to seal bottle tops especially in pharmaceutical and FMCG industries. Cap sealing should be done in a germ free environment to avoid contamination of healthcare products, food and drinking products for a long period of time. It is therefore essential to automate it to avoid human contamination. Capping machines are therefore of different types depending on the type of container to be capped. For instance, screw capping machines are only used to seal bottles with screw heads. In case of bulk production and capping of a huge number of heads, multiple head capping machine provides an efficient and effective work completion within a short period of time, hence saving time. Click here to know more about Packaging Machinery.
In conclusion, packing machinery is important in any industry since it has the capability of influencing the cost of production of a given product in the business. The more efficient the packing machinery is the less cost of production is incurred and higher the number of sales made of that given product.
Since the transition of India’s manufacturing industry from a state led development strategy to a market led industrial strategy, India’s manufacturing sector has grown by huge leaps and bounds with 82 % of the gross output from India being from the manufacturing industry. This development has also been occasioned by the explosion in globalization in the recent years making the world a global village where by customers in faraway lands can purchase goods and pay for them instantly without physically talking to the seller. These goods are then delivered to buyers through shipping lines or even air lines. This opening up of international markets has created a great need for the development of strong and stylish packaging systems that can appeal to the customer as well as withstand long distances of travel and handling without compromising the quality of appearance and product. The development and need to produce goods in bulk with quick and fast packaging has also created a great demand for packaging machines.
Packaging materials available are mostly in plastics form. In response to this demand there has developed a very strong industry that of manufacturing packaging machinery. These include filling machines, liquid filling machines, tube filling machines, powder filling machines and even bottle filling machines. Form filling machines using plastic material operate by making up bags by plastic out of a film, opening up the bags and continuously packing them with products and then sealing the bags. This form of packaging can be used for liquid and solid products such as powders, sealing batches such as dozens. Sealing is done through heat sealing where by a hot bar clamps the two edges of the plastic together.
Tube filling machines operate by feeding the tube into a rotating and guiding table, positions it and fills the product inside then seals it using heat sealing techniques. This packaging method can be used to pack items such as lotions, body creams, industry gels, various types of glues and even powders. Liquid filling machines are usually designed to package fluid into bottles such as medical drugs or even liquid juices for consumption. The empty bottle is fed into the machine special tubs project fluid inside and the filled package ejected into another conveyor for sealing. For more information about the Packaging Filling Machines, kindly visit – https://www.bhagwatipharma.co.in/
Other types of filling machines available in India are such as dislocation pump fillers which are able to handle a wider variety of packaging products such as thick pastes such as honey, thin and water based packages, hair maintenance products as shampoos and a lot more varieties. The ability to be able to calibrate the machine to suit the type of product the business is handling has also been a key advantage.
Another key strategy that has led to the high development in form filling equipment is the ability to customize the application. Medium and small scale producers can now order a packaging machine to suit their needs. The development of the packaging machinery industry in India continues to grow with new frontiers emerging such as that of high speed labeling machines.
This article has been written by Arjun Rao, the proprietor of Shree Bhagwati Pharma Machinery Company..
Considerable suggestions in labelling process
Labelling is an important part in packaging process for every production oriented industry. Different products are manufactured and labelling is considered as the mandatory source by means of which information about the product and the manufacturer can be presented over the label for consumers to identity the product easily. There are many similar products manufactured by different industries, a label highlights the product’s identity from where it comes from. Equipments made for packaging process includes a range of types in accordance with the type of process involved in wrapping the products. Sealing, sticker labelling, covering are separate actions which combine together to give the ultimate outcome of packing. Among the several machineries available, sticker labelling machine is one that is preferred for cost effective cataloguing solutions in moderate industries. While investing in a tagging device, the investor needs to consider some important suggestions such as
- Select the industrial sticker options, such as tagging front, back , side or top of the product or while wrapping
- Depending on the affordability one can decide over manual operated or automated labelling machine
- While buying bottle sticker tagging machine, one must look for equipment where ultimate process from filling the bottles to attaching stickers is done automatically, as that would save more funds.
Things to take care of in bottle filling process
Filling equipments such as a bottle filling machine are found to play a key role in food, chemical, cosmetics, beverages and pharmaceutical industry. Since, different products require different filling requirements, buying machinery for bottle feeding process should be done after a good analysis of the processes required to fill and seal the bottles in a cost effective way. There are some interesting tips that can help while looking for feeding equipments, such as
- Bottle feeding device can also be purchase based on the capacity of filling speed required. For example, if the investor is looking for equipment which can fill nearly 200 bottles per minute, he should preferably go for high speed automatic equipments.
- In addition, if the production capacity is moderate, a low speed semi automatic machine will stay suitable.
- Different devices are available for filling different products, such as dairy products, cosmetics, water, chemicals, etc hence; one device cannot be used as an alternative for filling another product.
- The investor should consider the capacity of viscosity, product compatibility and chemical and physical properties of the material that need to be fed while buying the machinery
How can we benefit from labelling and filling machineries?
The real benefit of investing in bottle feeding or sticker labelling equipments starts with the type of machinery for example,
- A PLC control based labelling device offers a great deal in obtaining cost effective solution for automatic labelling
- Machines with barcode detection of labels called the vision system will stay very useful for the investor and the consumers as well.
- Overflow automatic filling device can be applied to feed smaller sizes of bottles
- Servo pump automatic filling equipment is a universal option for filling any type of liquid product
- Time gravity automatic machine stays suitable for feeding liquid products which has very low viscosity.
Where to get genuine and durable packaging and filling equipments?
With the increasing demand for innovative packaging, many industrialists have started showing their interest towards designing new types of packaging machines that can work faster, bring down the cost of production and assists when more production takes place. One can find links to manufacturer through the industry’s website where the client can contact with the dealer or manufacturer directly. Visiting forums and analysing reviews of previous or existing customers will also guide the investors to know about the quality of machineries.
Investing in labelling and bottle feeding machineries will save more time and help to concentrate on production. If you get in touch with genuine designers like the ones from India you can find durable equipments at relatively cheaper price.
Branding is the process of creating a unique indentify of the product or service that the business deals with. It is a critical process in today’s competitive world as the business is able to distinguish the product from the competition. Not only does the business need to compete effectively but more importantly the business needs to show their customers that they are missing out a crucial product if they don’t purchase their product. While undertaking to do branding it is critical for a thorough analysis of the customer’s needs and expectations to be done. Media advertising is used to communicate these needs to customers and users but it can only go so far. Labeling of the product is by far the most effective way to communicate to the prospective buyer on how the product will fulfill their needs.
Importance of Labeling In Branding
It is important for every product manufactured or on sale to have a label because it is the first point of advertising the product. The label communicates what is contained therein, the ingredients, the purpose of the product, usage procedure, and any other information that the manufacturer may want communicate to the potential customer. To fulfill this great need for labeling, labeling machines were invented. These machines are very important in industry. In the pharmaceutical industry, labeling machines such as label inserting machines sticker inserting machines are used in labeling. These machines have the ability to quickly apply labels on the products there by matching with the production demands.
The Role of Labeling Machines in Branding
Labeling machines in the pharmaceutical play a major role in product branding; for comprehensive information to be delivered, detailed labels are required explaining the use of the products, application procedure, symptoms abuse and even possible antidotes. Shrinkable label inserting machines and label applicator machines are very important in the labeling process and especially in the pharmaceutical for batch labeling. To know more about labeling machines, kindly visit – www.bhagwatipharma.co.in
The manufacture of pharmaceutical products needs efficient management since these are fast moving consumer goods. An inefficient branding and labeling process will lead to reduced sales and decline in the profitability of the business. This therefore calls for an innovative approach to achieve successful product branding through labeling as well as meet the production demands. To enhance this efficiency the incorporation of automatic labeling machines, label roll counting machines even label rolls winding machines is necessary. The manufacturer should always consider the resulting losses in productivity, product appearance quality, and lost branding opportunities when these processes are handled manually.
The role of labeling machines in branding is therefore vital and this is a worthwhile investment for any manufacturer and especially in the pharmaceutical industry. This is especially supported by the wide variety of the labeling machines available in the market with broad functionalities and capabilities hence making the branding process easier to implement. The cost effectiveness of the labeling machines and the ability to be customized to a particular product’s manufacturing process guarantees success in product branding.
This article has been written by Arjun Rao, the proprietor of Shree Bhagwati Pharma Machinery Company
Sealing Requisites for Different Products
Sealing is one of the processes of protecting and it is applied in various ways in packaging industries. Be it food or chemicals or cosmetics, proper sealing is required to maintain the shelf life of the products inside. Every sealing work is composed of a range of methods such as cap designing, choosing appropriate sealing material that stays compatible for the product inside, estimating the size and dimension of the fastening products and finally an apparatus that can perform the sealing operations automatically. In addition, the type of containers or packaging materials is to be analyzed before choosing the closing up elements. For example, glass containers, pouches, plastic bottles and containers, sheet metal boxes, etc have to be sealed differently and with different methods such as caplugs, screwing caps, threaded caps, tips, etc.
Most Appreciated Methods of Screwing Bottles
Bottles, especially those that are made of glass are delicate products for which screw lids are found to be ideal option of fastening. With the invention of new closing up equipments, the risk involved in conventional sealing methods has been considerably reduced. Glass containers are fragile items that need to be capped carefully; hence, screw fastening apparatus will stay a suitable and most convenient option. In addition, these locking equipments are moderate in size and can be installed expediently. Moreover, the size, volume of the glass containers and the funds available the screwing specifications can be decided. For example, a manual screw sealing apparatus is a cost effective option for small scale industries, a semi automatic and automatic gadgets are suitable options for moderate and high packaging requirements. The process of screw sealing has been converted to an unimaginable process with the help of latest machineries and subsequently reduced the man power requirement also. Thus these screwing gadgets are considered as well-suited for glass and plastic bottles.
How to Avoid the Risk of Damages while Handling Caps for Screwing?
Handling the containers is more important while applying the capping process. In one way, the product inside should not get contaminated, and on the other way the containers should be handled properly to avoid the risk of breaking. As far as automatic fastening apparatus is concerned, special specifications are provided for careful sealing process management over glass containers such as,
- Good speed of fastening caps is very important, as the speed should go compatible with the material of the container.
- Frequency of capping process should be controlled by the motor.
- Diameter adjustment possible in capping process which helps to fasten different shapes of glass or plastic containers.
- Presence of pneumatic and electrical components for speedy, durable and reliable capping performance.
- Provision of Flexible control panels for easy operation
- Automatic removal of reverse threading.
- Simple adjustment facilities to match the capping process in accordance with the container shape and size.
While considering the screwing process, purchasing suitable machinery has to be done after complete analysis of the production level, types of containers that will be used, and the compatibility of the sealing product with the force applied by the apparatus. Hence, making a thorough enquiry with the manufacturer of the equipment will fetch you the right kind of machinery.
Various types of shrink sleeve applicators are available depending on their mode of operation and the output of the machine. Various classifications include;
- Higher output machines; the range varies from 400 labels per minute up to 600pcs per minute.
- Machines designed to allow for quick change over from one line of product to another.
- The width or the diameter of the containers also distinguishes the types sleeve applicators.
- Tamper proof shrink sleeve applicators; all shrink sleeving machines must ensure that the label is tamper proof and prevents entry of moisture.
Advantages of Shrink Sleeve in Packaging
- The sleeve offers a wider area for product promotion, product information and decoration, which is very important in advertising and branding of the products. This goes a long way in attracting customers as well as retaining existing ones.
- The flexibility of the shrink sleeve gives them wide applicability in that they can be used in any shape of bottle, container or any type of product.
- They offer the best protection against contamination due to airtight seals thus appropriate for foodstuffs.
- Shrink sleeves offer protection to product against scratching and physical damages that could occur during transport and shipment.
- The shrink sleeves are cost effective and affordable therefore a great tool for promoting your products.
Comparison of Shrink Sleeves with Other Labeling Systems
Label application systems vary widely and depend on their intended use. Container labels have evolved from simple label dispensers; to more complicated systems such as the shrink sleeves machines and the shrink tunnel machines.
The traditional label applicators were not very effective due to the limited use that they offered. No tamper proofing was guaranteed because they only relied on the container cap for sealing. Another disadvantage of these labels is the limited space for displaying product information, which therefore affected the presentation of the product.
These concerns led to the development of the shrink sleeve applicator machines which are faster and flexible to deal with the increased demand and quality of the product.
Products for Shrink Sleeve Packaging
The range of uses of shrink sleeve applicators and labels is wide. This is because they can be applied on to every product packed on a container as well as on paper wrapping such as bar soaps.
- In the food and beverage industry, the shrink sleeve label is important as it gives an airtight seal thus protecting the product against contamination which could be harmful to the body.
- The pharmaceutical industry is also another critical area where shrink labels are important.
- In soaps and detergent containers;
The shrink sleeve applicator is a machine used for placement of shrink sleeves on to product containers. The shrink sleeve is a multipurpose label used for product promotion as well as ensuring safety and protection of the products.
Various types of sleeve applicators are available based on their mode of operation as well as type of products they can be used on.
The shrink sleeve machines are available from various manufacturers and they can be produced based on the individual customer requirements.