Ringlayer Mixer, Ring layer Mixer, High-Speed Continuous Mixing & Granulation System

Ring Layer Mixer – High-Speed Continuous Mixing & Granulation System

SBG Ring Layer Mixer – High-Speed Continuous Mixing & Granulation System

Throughput Capacity: 0.5 – 100 m³
Operating Mode: Continuous
Operating Conditions: Atmospheric pressure, -20 °C to +160 °C
Peripheral Tool Speed: Up to 50 m/s
Processes Supported: Agglomeration, granulation, mixing, dispersion, coating, paste formation, glue application, moistening

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🛠️ Core Technology & Performance

The SBG Ring Layer Mixer is engineered for ultra-efficient continuous mixing, granulating, and coating—offering high throughput from a compact footprint. Its defining feature is the creation of a concentric ring layer of product inside the cylindrical mixing chamber, driven by centrifugal force at extremely high peripheral speeds (up to 50 m/s).

🔄 Plug Flow Mixing with Precise Control

• Plug flow behavior ensures minimal back-mixing and a narrow residence time distribution, key for continuous granulation and uniform product quality.

• The mixing chamber is zoned with various mixing tools, allowing tailored shear and dispersion levels across the process stages.

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⚙️ Functional Highlights

🔹 Agglomeration & Granulation

• Moistening of powders leads to controlled granulation via bridging effects.

• Granule size typically ranges from 100 μm to 1.5 mm, adjustable through:

  • Liquid quantity

  • Tool design

  • Shaft speed and geometry

• Produces free-flowing granules with higher bulk density upon drying.

🔹 High-Speed Dispersing & Decomposition

• Ideal for fiber decomposition (e.g., pulp slurry for staple fiber production).

• Micro-granulation of poorly flowing powders (e.g., detergent base powders).

• Handles viscous pastes, wet mass, and suspensions with short residence time.

🔹 Coating

• Effective for molten fat or oil-based coatings.

• Liquids added via hollow shaft or tangential injectors avoid nozzle clogging.

• Coating occurs in-situ; cooling or crystallization handled downstream.

🔹 Liquid Injection System

• Non-clogging liquid addition directly into the ring layer.

• Via:

  • Hollow agitator shaft with perforated tools

  • Tangential injectors in the drum wall

• Delivers fine, even moistening or binding without wetting shaft/drum.

 

 

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🧪 Applications

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🧰 Custom Engineering Options

• Tool Configuration: Tiller or paddle type for full chamber coverage

• Material Options: SS 304/316, Duplex, Alloy steels

• Drum Lining: Wear-resistant, anti-adhesion, or corrosion-resistant finishes

• Temperature Control: Optional jacketed construction for cooling or heating

• Liquid Dosing: Perforated shaft or tangential nozzles

• Automation Ready: Suitable for integration with PLC, SCADA, or inline quality sensors

• Optional Features

  • Liquid injection ports (hollow shaft/tangential)

  • Jacketed body for temperature control

  • Wear & corrosion-resistant linings

  • ATEX or GMP compliance

  • Full automation integration with VFD, SCADA, PLC

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📏 Technical Specifications

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✅ Why Choose the SBG Ring Layer Mixer?

• Exceptionally fast processing due to centrifugal ring-layer dynamics

• Compact footprint, ideal for space-constrained plants

• Multi-functionality: Mixing, agglomeration, granulation, moistening, and coating—all in one machine

• Highly customizable based on your raw materials and end-product goals