Plough shear mixer, Vacuum shovel dryer, Ploughshare Mixer – Plow & Shovel Mixers
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The vacuum shovel dryer / vacuum shovel dryer & Mixer Granulation Multi-phase process (mixing, granulation, drying, cooling) is engineered for efficient thermal treatment and granulation in various industries, particularly pharmaceuticals and food GmbH. Here’s a detailed look at its features and functionalities:
Key Features
- Intense Mixing:
- Ensures uniform temperature and moisture throughout the product, preventing gradients that could affect quality.
- Maximized Heat Transfer:
- High heat transfer coefficients enhance dryer performance, optimizing the drying process.
- Gentle Thermal Treatment:
- Operates in vacuum mode to protect sensitive materials, ensuring gentle drying without compromising product integrity.
- Multi-Phase Process Capability:
- Integrates mixing, granulation, drying, and cooling into a single workflow, streamlining production.
- Cost-Efficient Solvent Recovery:
- Designed for effective recovery of solvents, enhancing sustainability and cost-effectiveness.
Granulation and Mixing Technology
- High-Speed Mixer/Granulator:
- Based on a friction mixer principle, this unit is ideal for granulation processes involving melting binders and can handle pharmaceutical PVC compounds.
- Vortex Mixing Action:
- A geometrically designed high-speed mixing tool creates a vortex, facilitating intense product movement and even heating. This promotes efficient granulation.
- Customizable Mixing Tools:
- Options include circular upper impellers or blade tools, allowing for process optimization based on specific product requirements.
Cooling and Process Integration
- Cooling Mixer Integration:
- Vertical and horizontal cooling mixers ensure gentle cooling of the product to the desired final temperature. They also allow for batch combination from different products processed in the LMG.
- Process-Specific Design:
- The heating-cooling mixer combination is tailored to meet the specific application and process parameters.
Compliance and Construction
- GMP Compliance:
- Entirely constructed from stainless steel, ensuring adherence to Good Manufacturing Practices (GMP) standards.
- Separation of Machine Lines:
- Option for black-and-white separation to maintain product integrity and prevent cross-contamination.
- Optional Features:
- Includes control systems for pharmaceutical applications, CIP cleaning systems, and qualification documentation. Custom designs can also be developed based on client specifications.
This vacuum shovel dryer represents a significant advancement in mixing and drying technology, providing efficient, compliant, and flexible solutions for a variety of industrial applications.
Shree Bhagwati plowshare mixer – Ploughshare Mixer designed from Germany, supply to USA, Canada, Australia, UAE- Dubai, Thailand market with OEM and direct end user.
Plough mixer is widely used to mix powder, granule, and small liquid additives in food, chemical, and construction line, It is particularly good at handling food additives, mortar, fertilizing, sludge, plastic, and special building material. The powerful shearing effect makes it high efficiency, and good mixing result. Batch working capacity from 0.1cbm to 20cbm
The plough shear mixer is a versatile, horizontal single-shaft mixing and drying solution designed for efficient blending of materials with varying particle sizes and densities. Here’s an in-depth look at its features, functionalities, and applications:
Key Features
- Mechanical Fluidization:
- Utilizes mechanical fluidization principles to create a centrifugal vortex motion, ensuring thorough mixing in three dimensions.
- Rapid Blending:
- Achieves high precision mixing in the shortest possible time, making it ideal for lump-forming and low-viscosity products.
- Drying Capabilities:
- Equipped with a heating jacket (operating with hot water, steam, or thermal oil) that efficiently evaporates moisture during the drying process.
- Uniform Heating:
- A horizontal shaft with mixing shovels ensures even heating by continuously bringing moist material into contact with the heated walls of the dryer.
- Customizable Mixing Shovels:
- Various types of mixing shovels can be selected based on product density and viscosity to optimize mixing and drying efficiency.
- Agglomerate Disintegration:
- Optional high-speed choppers are available to break down lumps and agglomerates, ensuring a consistent product texture.
- Dust Filtration System:
- Features a vertical filter to clean vapors, with an automated cleaning mechanism using bursts of N2 gas or air to maintain efficiency.
- Hygienic and Easy Maintenance Design:
- Constructed for easy cleaning and maintenance, promoting hygienic operation.
- Material Options:
- Available in various grades of stainless steel, Hastelloy, and carbon steel to meet specific process requirements.
- Automation and Control:
- Can be fully automated with PLC-based control systems for enhanced operational efficiency.
Applications
- Pharmaceutical Industry:
- Ideal for bulk powder processing, including dry/wet mixing, drying, cooling, granulation, and multiple-phase reactions.
- Chemical Industry:
- Useful for solid-liquid mixing, homogenizing, and blending of various chemical compounds.
- Food Industry:
- Efficient in processing food products, including mixing and drying of powders and granules.
Salient Benefits
- High-Quality Mixing: Ensures uniform product consistency and quality.
- Reduced Mixing Time: Enhances productivity by minimizing processing time.
- Custom Built Solutions: Tailored to meet specific customer requirements and applications.
- Versatile Heating/Cooling Options: Jacketed construction is available for both heating and cooling applications, including vacuum operation.
Summary
The plough shear mixer is an advanced solution for effective mixing and drying across various industries. Its design and operational flexibility make it suitable for a wide range of applications, ensuring high-quality results while maintaining efficiency and compliance with industry standards.