OIntment Plant (1)

 

 

Ultra Vacuum Mixer 5L to 200L working Capacity ( Tilting type container with hydraulic top dish lifting)

Application Of Our Mixer machine :

Pharmaceutical : Ointment, Cream,Gel, Lotion, Paste, Cosmetics Cream, Gel, Lotion,Mascara, Wax, Lipstick, Sunscreen, Face masks , Body Care Products , Toothpaste,Shampoo, Conditioner, Liquid soap..

Cream / ointment / Lotion Mixer (Tilting type container with hydraulic top dish lifting)

Function : To prepare cream / ointment / Lotion

 

Built as per Good Engineering Practice and to comply cGMP standard

 

The material of Construction: SS 316 contact parts and SS 304 non-contact parts. Heavy parts and structures shall be cladded with SS 304 materials.

 

Type : Cylindrical Vertical with bottom dish end welded and top dish end with body flange. Top dish lifting by hydraulic cylinders. Manual container tilting arrangement to discharge the materials.

 

Vertical on stand type Mounting.

 

PROCESS DETAILS & OPERATIONAL DATA
Operation Type Batch
Fluid Handled in vessel CTC
Specific Gravity 0.8 gms/cc Client has to confirm
Fluid Handled in Jacket  Hot Water / Raw water / Steam
Service Preparation of cream / ointment
Operating Temperature 4  to 80 Deg. C
Operating Pressure FV to ATM Kgs/cm2
Operating pressure in Jacket 2.5 Kgs/cm2
Minimum Steerable Volume 25 % of Working Volume
Min. Temperature sensing Volume 20% of working Volume
INSULATION AND CLADDING
Type of insulation Rock wool
Insulation Thickness 50 mm with density 120 Kgs/m3
Insulation cladding SS 304, full welded
DRIVE AND AGITATOR DATA
Type of agitator Semi Contra Type with top entry homogenizer
Agitator Entry Top Entry for Semi Contra & Homogenizer
No. of Agitator 01
Agitator Design As per design
Shaft Dia. As per design
Shaft Type Solid
RPM 20- 70 for Semi Contra Agitator ( Varable through VFD) & 1440 for Homogenizer
No. of Fix Baffles As per design
Motor Type TEFC/Non FLP / 3Ph/415V/AC
Transmission Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box – agitator shaft.

Motor to Gear Box – direct couple

Direct couple for homogenizer motor
Shaft Sealing Single Dry seal for top agitator ( Leak proof / Hi Fab Make)  & Double cartridge water cooled type for homogenizer – SIGMA / Techno-Seal Make Seal Faces TC v/s TC
Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped.
Gear Box for Main Drive Worm reduction type

 

Bearing Housing SS 304 Bearing housing with heavy duty Taper roller bearings – 02 nos.
Drive Stool assembly SS 304 stool with 20 thick SS 304 Flanges
Agitator PAD Plate Solid SS 316 – 25 mm thick * 200 Dia.
Scrapper Blades 02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel.
TOP Dish Lifting By means of hydraulic cylinder and power pack unit.
Power Pack motor 0.5 HP / 1440 rpm / 3 Ph / 415 VAC / 50 hz / Non FLP
Host Burst check valve Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint.

 

NOTE: for more details please contact us.