Cream Manufacturing Plant , Gel Manufacturing Plant

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Cream/Gel/Lotion Manufacturing Plant

Ointment / Cream Manufacturing Plants Specially Designed for pharmaceutical & cosmetic product industries for the manufacturing and production of different kind of Ointment, Sterile and Non Sterile ointment , Cream, Lotion, Tooth Paste & other emulsion & homogenization.

 

Ointment / Cream Manufacturing Plants with following equipments and accessories including

 

  • Manufacturing Vessel or Jacketed Planetory Mixer
  • Wax Phase Vessel
  • Water Phase Vessel
  • Storage Vessel
  • Vacuum Pump
  • Control Panel
  • Product Piping
  • Working Platform
  • Material Transfer Pump to Transfer material from manufacturing Vessel or Planetary Mixer to Storage Vessel & Storage Vessel to Ointment Tube  Filling M/C. ( 02 nos.) or Jar filling line.

 

We designed plant as per customer requirement different kind of plant and mixer equipment with capacity 50 kg to 10000 kegs batch capacity , We supply below plant regular base to our customers.

 

  • Ointment Manufacturing Plant
  • Cream Manufacturing Plant
  • Lotion Manufacturing Plant
  • Syrup Manufacturing Plant
  • Gel Manufacturing Plant
  • Oral Liquid Manufacturing Plant
  • Shampoo Manufacturing Plant
  • Toothpaste Manufacturing Plant

 

Our Manufacturing plant It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams different type of Ointment , Moisturizing creams , cosmetic creams , Skin Creams, Face Wash & Face Packs, Body Care and Cleaning, Lotions , Gels. Skin Protection Products like Sun Creams and Lotions, Sun Gels After Sun Products. Hand Washing Paste etc many more products.

 

A Cream/Gel/Lotion Manufacturing Plant is an industrial facility designed for the production of cosmetic and personal care products like creams, gels, lotions, and other emulsions. These products are typically made by mixing various ingredients in specific proportions and under controlled conditions to achieve the desired texture, consistency, and stability.

Ointment Cream Manufacturing Plant by SHREE BHAGWATI is a state-of-the-art facility designed to produce a wide range of semi-solid products such as ointments, creams, lotions, shampoos, moisturizers, toothpaste, and more. The plant integrates advanced technology to enhance manufacturing efficiency, ensure product consistency, and meet high-quality standards. This system is fully automated and adheres to cGMP (current Good Manufacturing Practices) guidelines, ensuring a sterile, efficient, and hygienic production environment.

Key Features of the Ointment, Cream, Lotion Manufacturing Plant:

  1. Tailored Solutions:

    • SHREE BHAGWATI offers customized manufacturing plants designed to meet the specific requirements of producing semi-solid products. This includes a variety of formulations such as ointments, creams, and lotions, as well as personal care products like shampoos and toothpaste.

  2. Fully Automated Operations:

    • The plant is equipped with automated controls that manage the operation of various systems such as pumps, agitators, and valves. Pneumatically operated valves are incorporated for aseptic manufacturing, reducing the need for manual intervention and ensuring hygiene and consistency.

  3. cGMP Compliance:

    • All components of the plant are made of SS316L grade stainless steel, ensuring the highest standards of hygiene and durability. This ensures the plant complies with international quality standards such as cGMP.

  4. Efficient Mixing and Heating:

    • The plant’s efficient mixing, heating, and cooling systems are designed to handle various ingredients seamlessly. The vessels are jacketed to allow for precise temperature control, either through steam and chilled water or electrical heating, depending on available utilities at the facility.

  5. Optimized Ingredient Dispersion:

    • The plant ensures uniform ingredient dispersion and avoids wall caking, which is critical for producing creams, ointments, and lotions with a smooth texture and consistent quality.

Components of the Ointment Cream Manufacturing Plant:

1. Water Phase Vessel

  • Function: Used for mixing aqueous ingredients with water or a similar solvent.
  • Key Features:
    • Jacketed for heating and cooling: Temperature is controlled via steam and chilled water or electrical heating.
    • Propeller Stirrer: Ensures uniform mixing and prevents vortex formation.
    • Vacuum Suction: Solid ingredients are added via suction to minimize contamination.
    • Additive Hopper: Ingredients are added through an additive hopper or suction port.
    • Transfer to Main Vessel: After achieving the desired composition, the solution is transferred to the main manufacturing vessel.

2. Wax Phase Vessel

  • Function: Mixes oil-based and wax-based ingredients to form the wax phase of the product.
  • Key Features:
    • Jacketed for heating: Wax is heated for better solubility.
    • Saw-Tooth Cutter Stirrer: Ensures uniform mixing.
    • Vacuum Suction: Reduces contamination during ingredient mixing.
    • Transfer to Main Vessel: The mixture is transferred to the main vessel after optimal composition.

3. Main Ointment Manufacturing Vessel

  • Function: Combines the water phase and wax phase to create the final product.
  • Key Features:
    • Temperature Control: Heat is managed through steam, chilled water, or electrical heating.
    • Anchor Type Agitator with Teflon Scrapers: Stirring action ensures uniform mixing while scraping the vessel walls to prevent clumping.
    • Homogenizer: Positioned at the bottom of the vessel, it ensures particle size reduction to less than 5 microns, creating a stable, uniform emulsion.
    • Flush Bottom Diaphragm Valve: Ensures minimal product hold-up when transferring the contents to the storage vessel.

4. Control Panel:

  • SS304 Control Panel: Operates various components of the plant such as pumps, valves, and mixers.
  • Safety Lock Systems: Includes emergency stop buttons and mains supply indicators for safety and extended component life.

5. Interconnecting Pipelines:

  • cGMP Norms Compliance: The vessels are connected through sealed tri-clamp connections, which ensure a smooth transfer of ingredients and minimize contamination.

Advantages of SHREE BHAGWATI Ointment Cream Manufacturing Plant:

  1. Uniform Ingredient Dispersion:

    • Ensures smooth and consistent products with no clumps or separation of ingredients, a critical factor for ointments and creams.

  2. No Wall Caking:

    • The unique design of the mixing vessels, including the Teflon scrapers and high-shear homogenizers, prevents the buildup of materials on the walls of the vessel, ensuring smooth processing.

  3. Single Operator Control:

    • The entire plant can be operated by one operator and one helper, minimizing labor costs and improving operational efficiency.

  4. Efficient Heat Transfer:

    • The jacketed vessels ensure uniform heating and cooling of the product, contributing to consistent product quality and reduced production time.

  5. Particle Size Reduction:

    • The homogenizer is capable of reducing particle size to less than 5 microns, ensuring that the product is fine and smooth with improved stability.

  6. Reduced Batch Processing and Changeover Time:

    • Automation and efficient mixing reduce both batch processing time and changeover time, leading to faster production cycles and higher throughput.

  7. Consistent Product Composition:

    • The plant ensures that the composition of each batch is consistent, reducing variation in product quality and ensuring consumer satisfaction.

Additional Features:

  • High-Quality Materials: All components in contact with the product are made from SS316L stainless steel, ensuring longevity and corrosion resistance.
  • Minimal Human Intervention: With automation, manual intervention is minimized, leading to cleaner operations and better control over production parameters.
  • Automated CIP System: Clean-in-place (CIP) functionality ensures thorough and efficient cleaning of the system, maintaining hygiene standards and reducing downtime between production runs.

Applications of the Ointment Cream Manufacturing Plant:

  • Pharmaceuticals: Ointments, creams, and lotions used for medicinal and therapeutic purposes.
  • Cosmetics: Beauty and skincare products like moisturizing creams, anti-aging creams, and lotions.
  • Personal Care: Products such as hair care gels, shampoos, and toothpaste.
  • OTC (Over-the-Counter) Products: Non-prescription creams and ointments for various ailments like rashes, burns, and minor skin irritations.

The Ointment Cream Manufacturing Plant from SHREE BHAGWATI is a high-performance, highly automated system designed to manufacture a range of semi-solid products. With its efficient mixing and heating systems, uniform ingredient dispersion, and minimal human intervention, this plant ensures high-quality, consistent production of ointments, creams, lotions, and other related products. The plant’s cGMP-compliant design, advanced homogenization, and particle size reduction capabilities

6. Filling & Packaging

  • Once the cream, gel, or lotion is prepared and tested, it is transferred to the filling line.
  • Filling Machines: These machines precisely fill jars, bottles, or tubes with the finished product.
    • Automatic Filling Machines ensure the correct volume is dispensed into each container.
  • Capping and Sealing: After filling, the containers are capped, sealed, and labeled.
  • Labeling Machines: These machines apply product labels, including branding, ingredients, and regulatory information.
  • Cartoning & Boxing: Finished products are often packed into outer cartons or boxes for shipment.
  • Shrink Wrapping: To keep multiple units together for easy handling.

7. Final Packaging and Warehousing

  • The packaged products are sorted and stored in a finished goods warehouse.
  • The plant should have a dedicated storage area to store the finished products before they are shipped out.

Key Equipment in a Cream/Gel/Lotion Manufacturing Plant:

  1. High-Shear Mixers or Homogenizers: For emulsification and mixing of ingredients.
  2. Vacuum Mixers: To avoid air bubbles in thicker formulations.
  3. Jacketed Mixing Vessels: To control temperature during mixing.
  4. Heating/Cooling Units: To maintain the desired temperatures during production.
  5. Filling Machines: To fill jars, bottles, and tubes with the product.
  6. Capping, Sealing, and Labeling Machines: For the final touch of packaging.
  7. Quality Control Systems: For testing product viscosity, pH, and microbiological quality.
  8. Vacuum Pumps and Filters: To maintain cleanliness during manufacturing.

Compliance and Hygiene:

In a cosmetic manufacturing plant, compliance with international standards such as GMP (Good Manufacturing Practices) and local regulatory requirements is crucial. Some important hygiene practices include:

  • CIP (Clean-In-Place) systems for automated cleaning of machines.
  • Proper ventilation and dust extraction systems.
  • Sterile filling rooms or controlled environments for packaging.
  • Employee safety protocols including protective gear and cleanliness standards.

Types of Products Manufactured:

  • Creams: Moisturizing, anti-aging, and therapeutic creams.
  • Gels: Clear or translucent gel formulations, often used for cooling or medicated gels.
  • Lotions: Lighter formulations for hydration, sunscreen, or body lotions.
  • Emulsions: Water-in-oil or oil-in-water emulsions for different skincare applications.

Benefits of the Cream/Gel/Lotion Manufacturing Plant:

  • Precision and consistency: Ensures that every batch of product meets the required quality standards.
  • Scalability: Designed to scale production according to market demand.
  • Efficiency: Automated systems reduce manual intervention, increasing productivity and reducing labor costs.
  • Flexibility: Capable of producing a wide range of cosmetic products, from creams to lotions and gels.

Conclusion:

A Cream/Gel/Lotion Manufacturing Plant is a critical infrastructure for the personal care industry, ensuring that high-quality cosmetic products are produced efficiently and hygienically. With precise formulations, high-speed filling lines, and advanced quality control systems, manufacturers can meet the growing demand for skincare and personal care products while adhering to the highest standards of safety and quality.

 

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