Rapid Mixer Granulator, High Shear Mixer Granulator with Conical Mill
World’s leading Manufacturer and Supplier Conical Mill + High Shear Mixer Granulator , Co Mill with Rapid Mixer Granulator , Rapid Mixer Granulator (RMG) or High Shear Mixer Granulator is a very important pharmaceutical equipment used in the process of fast wet mixing, homogenization, humidification, and powder granulating. Rapid Mixer Granulator (RMG) or High Shear Mixer Granulator plays an important role in the granulation line of solid dosage forms.
Rapid Mixer Granulator – high shear mixer, high shear, shear mixer, high shear homogenizer, rotor stator mixer, high shear inline mixer, homogenizer rotor stator, shearing mixing.
- Impeller: the impeller is unique and highly functional
- Chopper: it comes in compact assembly, and the arrangement is very easy to remove
- Direct drive system: this enhances the productivity of the Rapid Mixer Granulator (RMG) or High Shear Mixer Granulator
- Interchangeable bowl: this is available on request, and has a changeover time of 5 -7 minutes. After the change over time, the mixing equipment will be available to carry out the processing
- Electric and pneumatic panel: features easy-to-access panels that guarantee safety during the wet granulation process.
Rapid Mixer Granulator (RMG) with Vacuum Conveying with Cone Mill , Vacuum conveying + High Shear Mixer Granulator , Mixer Impeller & Chopper – Rapid Mixer Granulator , High Shear Mixer Granulator + Inline Mixer + High Shear Inline Mixer for Raw materials are converted into final dosage forms in development, pilot, clinical and production volumes using wet granulation in one continuous granulation line.
- High Shear Mixer Granulator include starch paste, hydroxypropyl cellulose, hydroxypropyl methylcellulose, polypropylene pyrrolidone, etc.
- Natural Binders: cellulose, acacia, gelatine, starch paste, alginic acid, tragacanth, and pregelatinized starch
- Sugars: Liquid glucose, sucrose
Conical Mill + High Shear Mixer Granulator
- Granulation process requires less bind
- Granulation is achieved within a short time
- Greater densification and production of less friable granules
- The granulator produces reproducible less friable granules with a uniform particle size distribution
- High shear mixer minimizes the exposure of drug dust to workers due to reduced process dust generation
- The granulation endpoint is predictable while using a high shear mixer
- Saving 25% of adhesives and drying time
- It can be equipped with cone mill or swing granulator
- Connect with fluid bed dryer by vacuum conveying by vacuum conveying
The Granulation Suite begins with cutting-edge equipment that defines the entire granulation process. This system is designed to ensure optimal drug distribution and uniform granule size through advanced engineering and meticulous execution.
Key Features:
- PLC-Controlled Operations: The suite operates through a programmable logic controller (PLC), ensuring precise control over the mixing and chopping processes.
- Robust Mixer and Chopper Design: The mixer and chopper blades are designed for strength and accuracy, allowing for effective mass mixing and lump reduction.
- Conemil Integration: The Conemil at the discharge port guarantees a uniform product free of lumps, which is critical for the subsequent processing stages.
Process Description: The mixing blade facilitates homogeneous mixing of the material, while the chopper, positioned at a right angle to the mixer, effectively cuts through lumps and disperses the drug, ensuring even granulation throughout the mixture.
Performance Characteristics
- Thorough and Uniform Mixing: Ensures consistent product quality with effective distribution of active ingredients.
- Even Size Granules: Achieves granule uniformity, enhancing flow properties and compressibility.
- Minimum Batch Time: Streamlined processes reduce production time, increasing efficiency.
- Minimum Power Consumption: Designed for energy efficiency, contributing to reduced operational costs.
- Automated Charging and Discharging: Enhances operational efficiency and minimizes manual intervention.
- Total Leak-Proof Operation: Guarantees a clean environment, reducing the risk of contamination.
- Thorough Cleaning/Washing by WIP System: Integrated wash-in-place (WIP) system facilitates easy and thorough cleaning between batches, ensuring compliance with hygiene standards.