Rapid Mixer Granulator

Description:
Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.

Salient Features:

• Homogeneous binder distribution.
• Short batch time and reduce cleaning time.
• Maximize CIP effectiveness.
• Air purge sealing system for main stirrer shaft and granulator shaft.
• All internal contact parts are polished to the mirror finish.
• PLC based operating panel for precise control of process & automation.
• A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
• The seal housing and drive shaft may be flushed with cleaning water, which is then
•   drained away from the machine through built in drain tubes.
• Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning.
• All moving part of the machine are totally enclosed to eliminate accident.
• The machine can not be started unless and until the mixer cover is properly closed.
• All contact parts are made out of SS304. SS316 provided on demand on extra cost.
• Flush wall type discharge valve eliminates pockets at the port of discharge valve.

Conical Mill + High Shear Mixer Granulator , Vacuum conveying + High Shear Mixer Granulator

Optional Facility Available On Demand At Extra Cost

 

Flameproof motors with flameproof operating panel.

 

Discharge provided on left or right side (as per granulation room layout) to suit client`s requirement.

 

• Granulation process requires less bind
• Granulation is achieved within a short time
• Greater densification and production of less friable granules
• The granulator produces reproducible less friable granules with a uniform particle size distribution
• High shear mixer minimizes the exposure of drug dust to workers due to reduced process dust generation
• The granulation endpoint is predictable while using a high shear mixer
• Saving 25% of adhesives and drying time
• It can be equipped with cone mill or swing granulator
• Connect with fluid bed dryer by vacuum conveying by vacuum conveying

 

 

Technical Details: :

Model available from 25 Liters to 1250 Liters capacity gross capacity.
The gross capacity & working capacity in liters and working capacity in Kgs. are mentioned on next page.

Mixer Granulator + Inline Mixer + High Shear Inline Mixer RMG – With Right Side Discharge Valve

 

Model	Gross Capacity in Litres	Working Capacity in Litres	Working Capacity in Kgs. At Bulk Density of Material 0.50 GMS/ CC
RMG – 60	60	45	25
RMG – 100	100	80	40
RMG – 150	150	120	60
RMG – 250	250	200	100
RMG – 400	400	320	150
RMG – 600	600	480	240
RMG – 750	750	600	300
RMG – 1250	1250	1000	500

Note: Dimensions & Technical Details are subject to change as per customers’ requirement without any further notice

Innovative designs that enhance solid dosage production. This helps in achieving top-notch pharmaceutical manufacturing operations ,Supplying pharmaceutical and industrial products such as High Shear Mixer, Fluid Bed Dryer, Fluid Bed Processor, Fluid Bed Granulator, Lifting column products, Cone Mill, Vacuum Conveying, Bin Blender, Coating machine, Clean Room System and many more.

 

high shear mixers, consists of frame, conical mixing bowl, three bladed impeller, chopper, motor to drive the blades and discharge system. According to your process requirements, wet cone mill is an optional item.

The materials feeding into the granulating pot through the vacuum. After the action of centrifugal force of impeller, the pressure liquid supply system injects the adhesive through the spray gun. At the same time, the chopper rotates at a high speed. The materials are bonded into granules in the bowl and discharged to the next process.

Rapid Mixer Granulators: Choppers, Impellers, Z Rotor

Shree Bhagwati shear mixer’s chopper has two modes of speeds: two speeds or variable speed. Main shaft and chopper shaft are designed with one-way flow air seal, flow rate, the pressure of air seal can be measured & controlled to prevent and detect powder or water from entering inside.

 

 

Shree Bhagwati high shear inline mixer auto controls stop position of the impeller, auto elevates the main shaft by pneumatic for the visible check without dismantling.

 

 

The all-important tool in the wet granulation is the bottom driven Z-Rotor. The unique geometry of the Z-Rotor ensures maximum efficiency while minimizing the power required. Cutting edge measuring and manufacturing processes ensure that the gap between the rotor/stator and the bottom of the working bowl is kept to a minimum while maximizing product yield.

 

 

Shree Bhagwati’s Unique high shear mixer technology is combined with easy handling. Our high shear homogenizer is of very fine quality with affordable prices. So if f you want to start a wet granulation equipment business, please contact us for more details, we will send you all quotations for machines, and drawings.

 

 

We offer free Customization & Consultancy services for Rapid Mixer Granulators

 

Shree Bhagwati high shear mixers can be customized according to your requirements, once you improve detailed user requirement statement(URS), we can supply the equipment line drawings and suggestion for your factory layout, and we will also provide you technical support without any additional cost.

 

Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reduced processing time, more homogeneous mixing, uniformity of Granule size and above all maintaining improved hygiene compliant to cGMP norms.

International Standard Rapid Mixer Granulators

We are a leading high shear mixer manufacturer, and always at your disposal for any information required regarding high shear or rapid mixer granulators.