Hand Washing, sanitizer, Disinfection filling machine & Complete Bottle Filling Line

Hand Sanitizer Liquid Filling Machine & Complete Bottle Filling Line

Our Hand Sanitizer Liquid Filling Line is designed for accurate, hygienic, and high-speed filling of hand wash, sanitizer, and disinfectant liquids. The line is suitable for pharmaceutical, cosmetic, FMCG, and healthcare applications.

Complete Line Includes:

• Automatic / Semi-Automatic Liquid Bottle Filling Machine

• Bottle Capping Machine

• Induction Sealing Machine

• Two-Side Labeling Machine

• Round Bottle Labeling Machine

• Carton Packing Line

Bottle Compatibility:

Our machines can handle a wide range of plastic bottle colors, including:

• Natural

• White

• Clear

• Blue

• Amber

• Green

• Black

• Purple

Bottle Shapes Supported:

With special change parts and attachments, the line supports multiple bottle designs:

• Round

• Oval

• Oblong

• Cylindrical

• Cosmo bottles

• Wide-mouth bottles

• Narrow-mouth bottles

• Plastic jugs

Bottle Material Compatibility:

• PET

• LDPE

• HDPE

• PVC

Key Features:

• High filling accuracy for low-viscosity liquids

• Hygienic design with easy cleaning and maintenance

• Servo / pneumatic filling options

• Quick changeover for different bottle sizes

• Robust construction for continuous industrial operation

This Hand Sanitizer Filling, Capping, Labeling & Packing Line offers a complete end-to-end solution, ensuring consistent output, reduced manpower, and enhanced production efficiency.

Hand sanitizer Capping machine , Hand Sanitizer Capper Machine

Automatic Servo Piston Filling System (GMP Model)

The Hand Sanitizer Filling Machine is an advanced, high-speed automatic filling system designed for hand wash, sanitizer, disinfectant liquids, and other viscous daily chemical products. The machine is engineered for accuracy, hygiene, and continuous industrial operation.

Filling Technology:

• Linear Servo Piston Filling Machine

• PLC-controlled piston operation

• Photoelectric sensing with pneumatic actuation

• High filling accuracy with minimal product loss

The complete machine structure—including frame, body, and moving parts—is manufactured from high-grade stainless steel to ensure durability, corrosion resistance, and long service life. The machine is designed and manufactured in compliance with GMP standards.

Suitable Products:

• Hand sanitizer

• Disinfection liquids

• Hand wash & washing liquid

• Shower gel

• Other viscous and semi-viscous daily chemical products

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Machine Operation & Design

Containers or bottles move automatically on a stainless steel slat conveyor and are fed below the filling nozzles using a twin pneumatically operated stopper system. This system ensures precise bottle positioning below the nozzles to prevent spillage.

Key Operational Features:

• Reciprocating filling nozzles for accurate bottom-up filling

• Adjustable nozzle movement to minimize foaming

• Nozzle rises from bottle bottom towards neck during filling

• “No Container – No Filling” safety system (standard feature)

• Bottle guide system for perfect centering under nozzles

Drive & Control System:

• Servo drive for filling system

• AC motor with synchronized VFD for conveyor

• PLC controller for:

  • Fill volume setting

  • Conveyor speed control

  • Fill timing adjustment
    This allows quick and easy changeover for different fill sizes and bottle formats.

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Construction & Finish

The Automatic Hand Sanitizer Filling Machine (GMP Model) is fully enclosed with stainless steel panels and access doors for easy servicing and maintenance. The compact, elegant matt finish SS body ensures hygiene, safety, and aesthetic appeal.

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Optional Integration:

• High-Speed Linear Screw Capping Machine for pump caps

• Induction sealing machine

• Bottle labeling machines (round & two-side)

• Complete end-of-line carton packing system

 

 

Global hand sanitizer market with Gel , Foam , Liquid Hand sanitizer, also called hand antiseptic, hand rub, or hand rub, Hand Sanitizers Antiseptic Hand Gel  – North America ,  U.S. , Europe , Germany,

U.K. ,  Asia Pacific , India ,  Central & South America ,  Brazil , Middle East & Africa etc many ….

Pump Cap Linear Screw Capping Machine

High-Speed Automatic Capping System

The Linear Screw Capping Machine is specially designed for hand wash and sanitizer pump caps, ensuring uniform torque and reliable sealing at high speeds.

Key Capping Features:

• Automatic pump cap feeding and pickup system

• Linear screw capping mechanism for consistent torque

• Adjustable capping heads to suit different pump cap sizes

• Bottle holding system to prevent rotation during capping

• No bottle – No cap system to avoid cap wastage

• Synchronized conveyor for smooth bottle transfer

The capping machine is suitable for various pump caps, lotion pumps, and trigger-type caps, making it ideal for daily chemical and personal care products.

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Construction & GMP Compliance

The complete filling and capping line is precision-built from high-grade stainless steel, including the frame, housing, and product contact parts. The machine is fully enclosed with stainless steel panels and access doors for easy servicing.

• GMP-compliant design

• Corrosion-resistant SS construction

• Hygienic, easy-to-clean surfaces

• Elegant matt finish stainless steel body

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Suitable Products:

• Hand sanitizer

• Disinfectant liquids

• Hand wash

• Washing liquids

• Shower gel

• Other viscous and semi-viscous daily chemical products

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Optional Line Integration:

• Induction sealing machine

• Round bottle labeling machine

• Two-side / front & back labeling machine

• Carton packing & end-of-line automation

Call us today at (+91) 9898070475  or Email :  sales@bhagwatipharma.com   to learn more about our Hand Sanitizer Manufacturing Plant , Mixer, filling line  or inquire online now, We will be more than happy to assist you. Our Hand Sanitizer Manufacturing Plant , Mixer, filling line systems are designed to meet the demands of the Hand Sanitizer industry as well as other industries.

 

SANITISER GEL FILLER  – Due to unprecedented demand we are taken production for our piston filling machines for the hand sanitiser gel. We are expecting the next batch of hand sanitiser filling machines to be completed by fist week of April.

 

 

SANITISER LIQUID FILLING MACHINE – We have Volumatric / Flowmatic  filling machines still available from stock. twin , four , Six & Eight head  Nozzle filling line for bottles up to 1000ml.

 

 

We are manufacturers and exporting , suppliers of highest top quality filling, capping and labelling machineries for the cosmetic, packaging, FMCG , chemicals, personal care, toiletries, foods and drink industries.

 

Please contact us for further information.