Ointment and Cream Preparation Plant for Pharmaceutical & Cosmetic
Ointment and Cream Preparation Plant for Pharmaceutical & Cosmetic
Lotion, Shampoo, Cream Manufacturing Plant – Copyright Images / Photos by SHREE BHAGWATI
Pharmaceutical Ointment and cream, Cosmetic Cream preparation for treatments of conditions such as rashes, skin irritation, stings, fungal infections, etc. are normally supplied in the form of a cream or ointment as this provides an effective means of delivering the active ingredient directly to the required area for batch sizes ranging from 50 kg to 50,000 kg are suitable to manufacture high-viscous semi-solid emulsions.
Mixing technology made in Germany -Small to large scale Pharmaceutical & cosmetic manufacturing with Right concept & AUTOMATION.
Products can be either a water in oil (w/o) or oil in water (o/w) emulsion, consisting of waxes, emollients and lubricants dispersed in an oil phase, and a water phase containing emulsifying, stabilizing and thickening agents, preservatives and in some cases, colorant. Active ingredients are dispersed in either phase or added when the emulsion has been formed and allowed to cool.
Pharmaceutical & Cosmetic Manufacturing Plant, Equipment, Machine, Mixer, manufacturing machine for below different products.
- Cosmetic Creams and Lotion
- Sunscreen Creams and Lotions
- Antiperspirants & Deodorants
- Carbopol®
- Creams & Lotions
- Hand Sanitizers
- High Active Surfactants
- Lipstick
- Nail Varnish
- Shampoo
- Toothpaste
- Assay of Pharmaceutical Products
- Cream & Ointments
- Ophthalmic Solutions
- Pharmaceutical Syrups
- Sterile Processing
- Tablet Coatings
- Vaccines
The right prescription for pharmaceutical & cosmetic production begins with the proper mixing equipment, designed to meet the strict specifications and rigid guidelines common to the industry.
- Preparation of the oil phase. Flake/powder ingredients, sometimes dry blended in advance, are dispersed into mineral oil or silicone oil. …
- Hydration of aqueous phase ingredients. …
- Forming the Emulsion. …
- Dispersion of the Active Ingredient.
Gel, Lotion, Shampoo, Hair & Body Oil, Ointment, Liquid Manufacturing Plants are ideal tools for cosmetics & hygiene products.
Ointment, Cream, Lotion & Toothpaste Manufacturing Plant
Shree Bhagwati Ointment, Cream, Lotion & Toothpaste Manufacturing Plant is a complete cGMP-compliant processing system designed for the production of a wide range of semi-solid and liquid products including ointments, creams, lotions, gels, moisturizers, shampoos, toothpaste, cosmetic emulsions, pharmaceutical creams, and personal care products.
The plant is engineered for efficient mixing, homogenization, vacuum processing, heating, cooling, and transfer operations, ensuring consistent product quality, reduced processing time, and hygienic manufacturing conditions.
The system typically consists of:
- Water Phase Vessel
- Oil/Wax Phase Vessel
- Main Vacuum Emulsifying Manufacturing Vessel
- Vacuum System
- Transfer Pumps
- Storage/Buffer Vessels
- CIP System (Optional)
- PLC-Based Automation System (Optional)
All product-contact parts are manufactured from SS316L Stainless Steel and designed in accordance with cGMP and FDA guidelines.
Water Phase Vessel
The Water Phase Vessel is designed for preparing the aqueous phase by dissolving and mixing water-soluble ingredients under controlled temperature conditions.
Features
- SS316L product contact construction
- Jacketed vessel for heating and cooling
- Steam, hot water, thermic fluid, or electrical heating options
- Propeller agitator for efficient mixing
- Anti-vortex baffle arrangement
- Vacuum loading of powders and liquids
- Hygienic design with minimum contamination risk
- Bottom discharge arrangement
Applications
- Water-based pharmaceutical formulations
- Cosmetic emulsions
- Lotion manufacturing
- Shampoo manufacturing
- Gel preparation
Oil/Wax Phase Vessel
The Oil/Wax Phase Vessel is used for preparing oil-soluble ingredients, waxes, emulsifiers, and specialty additives before transferring them into the main manufacturing vessel.
Features
- SS316L construction
- Jacketed vessel with heating system
- High-efficiency mixing arrangement
- Uniform wax melting and blending
- Vacuum suction for ingredient transfer
- Controlled temperature operation
Applications
- Cream manufacturing
- Ointment manufacturing
- Cosmetic emulsions
- Moisturizers
- Toothpaste formulations
Main Vacuum Emulsifying Manufacturing Vessel
The Main Manufacturing Vessel is the heart of the plant where aqueous and oil phases are combined under vacuum conditions to create a stable and homogeneous emulsion.
Key Components
Anchor Agitator
- Heavy-duty anchor-type agitator
- PTFE/Teflon wall scrapers
- Uniform mixing throughout the batch
- Prevents wall sticking and product buildup
High Shear Homogenizer
- Bottom-mounted homogenizer
- High-speed rotor-stator system
- Produces extremely fine emulsions
- Particle size reduction up to less than 5 microns
- Improved product stability and texture
Vacuum System
- Vacuum processing minimizes air entrapment
- Improved product appearance
- Better emulsion stability
- Enhanced shelf life
Advantages
- Superior emulsion quality
- Faster batch processing
- Reduced product loss
- Excellent heat transfer
- Uniform viscosity throughout the batch
Control System
The entire plant can be operated through a centralized control panel.
Available Options
- Semi-Automatic Operation
- Fully Automatic PLC Control
- SCADA-Based Control System
- Recipe Management System
- Data Logging and Batch Reporting
Safety Features
- Emergency stop system
- Overload protection
- Temperature monitoring
- Vacuum safety interlocks
- Motor protection devices
Process Flow
- Preparation of aqueous ingredients in Water Phase Vessel
- Preparation of oil/wax ingredients in Oil Phase Vessel
- Transfer of both phases into Main Manufacturing Vessel
- Vacuum emulsification and homogenization
- Cooling under controlled conditions
- Product transfer to storage vessel
- Filling and packaging
Technical Features
- Capacity Range: 25 Liters to 10,000 Liters
- SS316L Product Contact Parts
- SS304 Non-Contact Structure
- Vacuum Processing Technology
- High Shear Homogenization
- Steam/Electrical Heating Options
- Chilled Water Cooling System
- CIP/SIP Compatibility
- cGMP Compliant Design
Applications
Pharmaceutical Industry
- Ointments
- Medicated creams
- Gels
- Topical preparations
- Veterinary formulations
Cosmetic Industry
- Beauty creams
- Moisturizers
- Sunscreens
- Body lotions
- Face creams
- Hair creams
Personal Care Industry
- Toothpaste
- Shampoos
- Conditioners
- Hand wash
- Skin care products
Healthcare Products
- Antiseptic creams
- Herbal ointments
- Ayurvedic creams
- Cosmetic emulsions
Key Benefits
- Uniform ingredient dispersion
- Excellent emulsion stability
- No wall caking
- Minimal product wastage
- Particle size below 5 microns
- Reduced batch cycle time
- Faster cleaning and changeover
- Consistent batch-to-batch quality
- Low operating cost
- Single operator operation possible
- Hygienic and GMP-compliant design
Why Choose Shree Bhagwati?
- Over 12,000 installations worldwide
- Customized plant solutions
- Advanced vacuum emulsification technology
- Proven performance in pharmaceutical and cosmetic industries
- Global export experience
- Comprehensive validation documentation support
- Reliable after-sales service
Industries Served
- Pharmaceutical
- Cosmetics
- Personal Care
- Ayurvedic
- Herbal Products
- Veterinary
- Food & Nutraceutical
Shree Bhagwati Ointment, Cream, Lotion & Toothpaste Manufacturing Plants are designed to deliver superior product quality, maximum process efficiency, and complete compliance with modern pharmaceutical and cosmetic manufacturing standards.
Ointment Manufacturing Plant – Shree Bhagwati Ointment Manufacturing plant used for Manufacturing of Ointment Cream, Gel, Lotion.
Various Manufacturing tools for pharmaceutical & cosmetic like:
- Manufacturing Vessel.
- Wax Phase Vessel.
- Water Heating Vessel.
- Storage Vessel.
- Ointment Transfer Pump
- Control Panel.
- Piping of Complete Plant.
- Working Platform.
Modern processing solutions for international markets to Manufacturers of skincare and cosmetic creams whose results, consistency, texture, and efficiency are worth appreciating.
No Ordinary Pharmaceutical & Cosmetic Machine Manufacturer
