Complete liquid filling line – Liquid bottle filling line  –  Viscous Liquid Jar filling line  

Complete liquid filling line – Liquid bottle filling line  –  Viscous Liquid Jar filling line  

 

The Liquid Oral bottle Packing Line Consisting of  Rotary & Linear Bottle Washing Machine, Rotary & /Linear Filling Machine, Ropp Capping machine and Screw Cap Sealing Machines, Measuring Cup Placements Machine, Online Visual Inspections Conveyor, Sticker Labeling Machine, Cartooning Machine, Packing Conveyors Etc. With the Speed up to  250 Bottles per minute.

 

 

 

Packaging Lines –  Bottle / Jar / Containers  Filling & Packaging Line Solution For Beverage, Chemical, Cosmetic, Dairy, Distillery, Oil, Foods, Paint, Pharmaceuticals and Pesticides

 

Ampoule Packaging Line – Fill volume 0.5 ml to 20 Ml Glass ampoule Washing, sterilizing tunnel , Filling- sealing machine, Inspection , Ampoule labeling and cartooning machine.

 

 

Injectable Vial Liquid Packaging Line – 1 ml to 100 ml vial washing , sterilizing tunnel , vial filling with stoppering machine, Vail cap sealing machine, vial inspection , vial labeling machine and vial cartooning machine.

 

 

Liquid Filling and Packaging Line – Bottle washer machine, bottle filler , bottle capper , bottle inspection , bottle labelers machine, bottle cartooning machine and packing machine

 

 

EYE – EAR Drops Line –  Dropper bottle feeding , Eye drop filling with plug pressing  machine, Drop bottle Screw capping machine, Eye drop Inspection machine, Eye or Ear drop labeling machine and cartooning machine.

 

Complete WFI –  I. V. Bottle Packaging Line (Large Volume Parenteral)  IV bottle Leak check machine, IV bottle inspection conveyor , IV bottle labeling machine, IV bottle Packing conveyor, IV bottle flow wrap machine & Carton packing machine.

 

 

Complete WFI  –  I. V. Packaging Line (Small Volume Parenteral)-  IV Leak check machine,  IV product inspection conveyor , WFI IV labeling machine, IV Packing conveyor, Carton packing machine.

 

 

Flavored / Plain Milk  bottle Packaging Line For Glass Bottle –  bottle Washer – Inspection , Filling machine, Capping machine- Screw or Crown, Bottle inspection , turn table, Shrink Sleeve labeling line, Shrink Pack machine.

 

 

Flavored Milk / Butter Milk / Lassi bottle Packaging Line – bottle Washer – Inspection , Filling machine, Capping machine- Screw or Crown, Bottle inspection , turn table, Shrink Sleeve labeling line, Shrink Pack machine

 

Pre-fill Syringe Packaging Line  – PFS filling –stoppering machine, PFS labeling machines

 

Pesticides FLP bottle Packaging Line –   Agro chemical Filling machine, Capping machine- Screw or ROPP, turn table, Sticker labeling machine , Batch Coding machine, Shrink Sleeve labeling line & Carton Packing line.

 

Lotion / Cream Packaging Line – Air Jet cleaner machine, Filling machine, capping machine, inspection , Self adhesive sticker labeling machine, Shrink Sleeve applicator line & Carton packing line.

Edible Oil Packaging Line  – Oil filling machine, oil bottle capping machine, Oil bottle labeling machine, Carton packing machine.

 

Lubricant Oil Packaging Line – Oil filling machine, oil bottle capping machine, Oil bottle labeling machine, Carton packing machine.

 

Mineral Water / Juice  bottle Packaging Line – Washing,  filling machine, bottle capping machine,  bottle labeling machine, Shrink Pack machine, Carton packing machine.

 

Tablet / Capsule Packaging Line – Bottle unscramble machine, Counting and filling machine, Cotton inserting machine, Silica insert machine, Screw capping machine, induction cap sealing machine, check Weighed  machine , Sticker bottle labeling machine, Shrink Temper evident labeling machine , Cartooning machine, Shrink Pack and Carton packing line.

• Liquor bottle Packaging Line :- Linear & Rotary Machines
• Turn Table for bottle feeder and U and L Shape Conveyors

 

A complete liquid filling line is a sophisticated system designed for the efficient packaging of various types of liquids, such as beverages, chemicals, pharmaceuticals, and food products. Below is a summary and breakdown of the components commonly found in a complete liquid filling and packaging line:

General Liquid Filling Line Components:

1. Rotary & Linear Bottle Washing Machines:
   • Used for cleaning empty bottles before they are filled with liquid. Rotary washers are suitable for high-speed operations, while linear machines are often used for lower speeds or specialized needs.
2. Filling Machines:
   • Linear Filling Machine: Used for high-volume production with precise control over the liquid level in bottles. Ideal for filling low to medium-viscosity liquids.
   • Rotary Filling Machine: Typically used for higher speed filling, where a continuous flow of bottles is processed.
   • Viscous Liquid Filling Machine: Designed specifically for thicker liquids such as syrups, oils, creams, and other viscous substances.
3. Capping Machines:
   • ROPP Capping Machine: Used to seal bottles with a roll-on pilfer-proof (ROPP) cap, typically seen in the wine, pharmaceutical, or cosmetic industries.
   • Screw Cap Sealing Machines: Commonly used for liquids like beverages or oils, where bottles are sealed with screw caps.
4. Measuring Cup Placement Machines:
   • For adding a precise measurement of liquid into the bottle before sealing, typically used in pharmaceutical, food, and beverage industries.
5. Online Visual Inspection Conveyor:
   • Ensures quality control during production by inspecting bottles for issues like cracks, incorrect fills, or labeling errors.
6. Sticker Labeling Machines:
   • Automatically apply labels to bottles, ensuring they are applied consistently and accurately.
7. Cartoning Machines:
   • Used to package bottles into cartons for easier storage and shipment. This process often includes grouping the bottles into trays and wrapping them in a cardboard box.
8. Packing Conveyors:
   • Conveyor systems are used to transport bottles from one station to the next throughout the packaging process.

Specific Types of Packaging Lines:

1. Flavoured Milk / Butter Milk / Lassi Packaging Line:
   • Specifically designed for dairy products, this line includes bottle washers, fillers, screw or crown cappers, inspection stations, and labeling machines.
2. Ampoule Packaging Line:
   • Used for small glass containers (ampoules), this line includes washing, sterilizing, filling, sealing, inspection, labeling, and cartooning machines. Ideal for pharmaceutical applications.
3. Injectable Vial Liquid Packaging Line:
   • For packaging injectable vials, this line includes vial washing, sterilizing, filling with stoppering, cap sealing, inspection, labeling, and cartooning machines.
4. Eye/Ear Drops Line:
   • Designed specifically for dropper bottles, it includes dropper bottle feeding, filling, plug pressing, capping, inspection, labeling, and cartooning machines.
5. WFI (Water for Injection) IV Bottle Packaging Lines:
   • For packaging large or small volume parenteral products, this line includes washing, leak checking, inspection, labeling, packing, and flow-wrapping machines.
6. Pesticides Packaging Line:
   • Specialized for agro-chemicals, this line includes filling, capping, labeling, batch coding, shrink sleeve labeling, and carton packing machines.
7. Oil Packaging Lines:
   • Edible Oil Packaging Line: Includes oil filling machines, capping, labeling, and carton packing machines.
   • Lubricant Oil Packaging Line: Similar to edible oil lines but designed for thicker oils used in industrial applications.
8. Mineral Water / Juice Packaging Line:
   • Includes bottle washing, filling, capping, labeling, shrink-wrapping, and carton packing machines for beverages.
9. Tablet / Capsule Packaging Line:
   • Used for pharmaceutical tablets or capsules, this line includes bottle unscramblers, counting and filling machines, capping, labeling, and packing stations.
10. Liquor Bottle Packaging Line:

• Designed for alcohol bottles, with linear and rotary machines for filling and capping, as well as conveyors for smooth bottle handling.

Additional Features & Solutions:

• Turntables: Used for efficient bottle feeding and orientation during the filling process.
• U and L Shape Conveyors: These are often used to direct bottles in different directions within the production line.

Industries Served:

• Beverage: Soft drinks, juices, flavored milk.
• Chemical: Detergents, solvents.
• Cosmetic: Lotions, creams, oils.
• Dairy: Milk, flavored milk, lassi.
• Distillery: Alcoholic beverages, spirits.
• Food: Sauces, syrups, oils.
• Paint: Paints, varnishes.
• Pharmaceuticals: Oral liquids, injectables.
• Pesticides: Agro-chemicals, fertilizers.

Conclusion:

A complete liquid filling line is an essential system in modern packaging operations, providing efficient, automated solutions for a wide range of industries. It is crucial for ensuring high-speed production, product quality, and regulatory compliance, making it an integral part of the manufacturing and packaging process.

Shree Bhagwati Machtech India Pvt Ltd world leader manufacturer of  Bottle filling Line , Screw Capping machine  , Sticker Labeling Machine for Hing powder bottles, custard powder/chocolate powder bottles/ coffee powder jars, milk bottles, Ghee Bottles, milk powder bottles, juices, syrup, honey Bottles, Neutraceutical Bottle, Chocolate Powder Bottle, milk powder Bottle, Pickle Bottles, Cosmetic Bottles, Lip Balm Bottles, Yogurt Bottles, mayonnaise Bottle, Jelly Containers, Jam Bottles, Juice Bottles, coffee powder jars, Ghee Bottles, syrup Bottles, honey Bottles, Yogurt Bottles, mayonnaise Bottle, Jelly Containers, Jam Bottles, Juice Bottles, coffee powder jars , Syrup, Eye drop, Ear Drop, Juice, Syrup, Liquid Food Color, Sauce, Flavored Milk, Water, Rose Water, Kumkum, Hair Oil , Toilet Cleaner, Sanitiser, phenyl, Liquid Hand Wash, Sauce, Ointment, Cream, Lotions, Sun Screen, Shampoo, Cake batter  Filler , Capper , Labeller , Sleever and shrink pack machine etc.

 

Besides Packaging Equipment’s, our another division is in to Printing of Self Adhesive Sticker Labels in Roll Form, Induction Liner / Wads, Printed Shrink Sleeves, Shrink Rolls, Foils.