BIN BLENDER / CONTA BLENDER
Blending system has replaced completely the conventional blenders like ‘V’ shape / Double cone or Ribbon type. It is a latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing / dispensing to compression / filing of Tablets or Capsules.
One of the perfect example of batch blending where sized granules collected in a container, docked to the blender arm, clamped, lifted from a single end and tumbled for the pre-validated time.
The low shear blending action prevents excessive fines or changes to particle shape or size. Fast loading, complete discharge, short cycle time, low powder requirement and minimum maintenance are some of the features.
Conta blending improves efficiency compared to conventional blenders because of mixing in the diagonal and eccentric planes.
Conta Blender has a flexibility of Batch Volume. Varying size of containers can be mounted on a drive console which is equipped which clamping cage.
The mixing efficiency is better than the other type of tumbling blenders like Double Cone, ‘V’ or Octa as they rotate in a diagonal and in a eccentric plane. It shuffles the product intimately resulting in homogeneous blend within 5-20 min.
Working Capacity: From 25L to 3000L (Flameproof and NON-Flameproof Structure Complete GMP/cGMP Model)
SERVICE: Homogeneous Blending of processed materials
APPLICATION: Pharmaceuticals, API, Bulk Drugs and all powder processing industries & Dry Granules
Vertical column supported type Mounting.
Pass word protected Blender with 3 level password protection shall be provided.
SS 304 PLC-based control Panel with Color Touch screen HMI & require switch gears and fuses. (PLC + HMI shall be MITSUBISHI / SIEMENS make)
Therefore, after filling a container unit with the product (Powder/Granule), it will be used for three functions:
1) Blending
2) Storage
3) Feeding

IBC Bin Blender
Bin Blenders. State-of-the-art technology for production scale blending of pharmaceutical powders and granules directly in the bin. Our machines Design and Machine pedestal blender sequence, from Load, Lift & Blend is PLC controlled. The Post Blender will be used to Blend Bins at a programmable speed.
ADVANTAGES
– The mixing station can be used with different products with no need to clean since each container is hermetic.
– The loading of the product in the container is made in a location away from the station.
– Avoiding powder discharge from blender, the probability of segregation of components, Leakages and pollution is reduced.
Features – Blender Bin/IBC Blender
- In compliance with cGMP guidelines
- Effective blending with help of mixing
- Quick Dismantling of mixing baffles for easy to clean bins and
- Fully Automatic Operation through Programmable Logic Controller (option)
- Flameproof Construction (optional)
- ACVFD as an optional feature
- Pneumatic loading system (optional)
it can automatically complete lifting, clamping, mixing and descending tasks and can be matched with different specification pharmaceutical bins to satisfy large batch and various mixing. Batch size variation achievable in 500 Kg. Model for example, is from 75 Kg. to 500 Kg. using two different sizes of containers.
- Controls can be supplied to meet 21 CFR Part 11 – Optional on request.
- Supplied as pedestal (stand-alone), through-the-wall or post hoist mounted.
Choosing the Right Bin Blender System
Our units are installed in manufacturing facilities regulated by US-FDA, UK-MHRA, EMA, WHO-GMP, Japan-PMDA, SAHPRA, MCC, TGA, MOH (various countries) and others.
Bin Blender – IBC Bin / Cage / Conta Blender by Shree Bhagwati
Overview: The Bin Blender, also known as the IBC Bin Blender or Container Tumbler, is a high-efficiency equipment designed primarily for the blending of dry powders, granules, and lubricants used in tablet and capsule production. It provides a dust-free, uniform mixing process and is essential in ensuring a consistent and homogeneous blend of materials for better flow and tablet formation.
Applications & Process:
- Blending Process: The Bin Blender is mainly used for blending dry powders and granules to create a uniform mix. This process is particularly important in the production of tablets and capsules, where consistency is crucial for the product’s performance.
- Dust-Free, Closed System: The Bin Blender operates in a completely closed system, preventing dust and particle leakage, ensuring a safe and clean environment. The IBC (Intermediate Bulk Container) bins are transferred to the blender with a dust-free connection, reducing contamination risks.
- Multi-Container Capability: The machine is designed to handle multiple sizes of IBC containers, allowing flexibility in production and handling different batch sizes.
- Blending Process: In the granulation room, dry granules are placed into the IBC container through a dust-free connection. This same container is then loaded onto the blender, which is inclined at a 15° angle by a hydraulic system. The IBC bin is then rotated in a three-dimensional motion, facilitating efficient blending of the contents. After blending, the IBC container is unloaded and transferred to the tablet press hopper for further processing.
Salient Features:
- cGMP Compliance: The design of the Bin Blender is compliant with Current Good Manufacturing Practices (cGMP), ensuring high standards of quality and safety.
- Material Contact: All product contact parts are made from AISI 316 stainless steel, while non-contact parts are made from AISI 304 stainless steel, ensuring durability and resistance to corrosion.
- Capacity Range: The blender can handle batch sizes ranging from 25 kg to 500 kg. The system is versatile, as it can accommodate different IBC Bin sizes on the same equipment.
- Closed, Contained System: The IBC Bin Blender provides a completely enclosed transfer system. The material is transferred from the container to the tablet press hopper in a single, dust-free step, ensuring a clean process with minimal risk of contamination.
- Hydraulic Lifting System: The IBC bin is lifted into position using a hydraulic power pack system, and the blending process is carried out with three-dimensional rotation for optimal mixing.
- Interchangeable Product Containers: The system allows the use of interchangeable product containers, making it suitable for different batch sizes and types of granules or powders.
- Mobile and Flexible: The IBC bins are mounted on trolleys for easy mobility, and the blender is adaptable to handle various container sizes for flexible processing.
Optional Features:
- AC Frequency Variable Drive: The product container can be equipped with an AC frequency variable drive for better control and consistency during blending.
- PLC Controls with HMI: The system can be equipped with PLC controls and an HMI touchscreen for easy operation and monitoring.
- Flame-Proof Motor: For environments with flammable materials, a flame-proof motor option is available.
Safety Features:
- Limit Switches: The blender is equipped with limit switches on the entry door to prevent accidental operation.
- Overload Protection: The system includes an overload relay protection to prevent damage to the equipment during operation.
- Emergency Stop: An emergency stop button is included for quick shutdown in case of any operational issues or safety concerns.
Conclusion: The IBC Bin Blender by Shree Bhagwati offers a highly effective, dust-free, and efficient solution for the blending and lubrication of dry powders and granules in pharmaceutical, chemical, and food industries. It is designed for ease of operation, flexibility in batch sizes, and compliance with high industry standards.