Applications:

Our Machine suitable for Pharmaceuticals, Dairy, pesticides, Distilleries & Breweries, Cosmetics & Toiletries, Lube & Edible Oil, Food & Ancillaries Industries etc.

Description:

Automatic Aluminium Cap Sealing Machine is a compact model used for sealing of aluminium caps on vials. Depending on the output required the numbers of sealing heads changes. (As per customer’s requirements)

Operation

Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel.

Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement within feed star wheel, its picks up Aluminium seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out on to the flat conveyor belt.

Technical Details: :

Model SBCS-200V
Production Rate 4000 to 12000 vials per hour ( Output depend of vial and Cap sizes)
Electrical Supply 1.0 HP For Main Drive
No of Sealing Head Six Head
Power Requirement 440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor Adjustable from 800 To 850 MM
Net Weight 1200 Kgs. Approx
Gross Weight 1550 Kgs. Approx
Overall Dimension 1500mm (L) x 800mm (W) x 1700mm (H)
Container Dia 16mm to 45mm
Container Height Upto 75mm
Cap Size 13mm & 20mm (with the help of change parts)

Salient Features:

  • Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel, good house keeping and good manufacturing practice.
  • Single motor synchronises conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
  • A Special clutch device is incorporated on the in feed worm and Star wheel system for stoppage of machine in the event, vial is over turned or over diameter.
  • A photo sensing device stops machine automatically in the event, there is no aluminium cap in delivery chute.
  • “No Stopper on Vial, Machine Stops System”, eliminates chances of sealing of vial without rubber stopper on sealing machine.
  • Spring loaded free spinning sealing rollers eliminates any damage to aluminium caps and also allows greater flexibility of variation in the container neck diameter.
  • Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
  • Imported Gear Motor for Main drive.
  • A.C. Frequency drives for Main drive.
  • Digital Counter for counting number of sealed vials.
  • “No Seal in Chute, Machine Stops System”
  • “No Stopper on Vial Before Sealing, Machine Stops System”
  • Acrylic Cabinet with Aluminium Structure for Machine.