Tray dryers , Hot Air Tray Dyer – Tray Dryer Machine , Dryer Equipment
Tray dryers , Hot Air Tray Dyer – Tray Dryer Machine , Dryer Equipment Manufacture
tray drying system are designed specifically keeping in mind the safety considerations required when drying solvents based pharmaceutical powders/granules or tablets which if not taken in consideration can lead to explosion.
Though safety is a prime design consideration the system is very simple and complies easily with GMP norms critical for pharmaceutical manufacturing units.
Unique air distribution system comprising of distribution baffles ensures that the drying quality is uniform throughout the height of the trolley. Flexible and modular air handling unit ensures that the installation of the machine is possible even in most trying site conditions.
Capacity : Lab model to suit 10kg powder – 6, 12, 24, 48, 96 and 192 trays. Standard, GMP & cGMP models available with SS 304/SS, 316/MS internals and externals.
Construction : External: 2mm thick; internal: 2mm thick.
Surface Finish : External: polished to 180 grit man finish; internal: buffed to 220 grit mirror finish.
Inlet & Outlet : Pharmaceutical and industrial tray dryers have a 5-micron pre filter at the inlet and a manually adjustable damper at the exhaust.
Doors : Doors are provided at the front and/or rear side of the dryer. The door lips are lined with silicon rubber gaskets to prevent air leakages. Suitable locking arrangement is provided for the doors.
Air Circulation : This is done by specially designed re-circulation blowers inside the dryer. Blower capacity, static and design depend on the size / model of dryer.
Heating : Dryers are supplied with either steam / electric / thermic fluid / hot water heating system. Suitable heating coils / calorifiers are provided.
Temperature Control : This is done by an electronic digital temperature controller fitted to the control panel. The temperature control in the dryer is fully automatic.
Trays : These are available in SS 304/316. All trays are fully dry-pressed and have curved corners. Trays are buffed to a mirror finish. They are also available in aluminium / polypropylene / FRP / MS galvanised according to client requirements.
Trolley : A trolley is provided in the dryers to accommodate trays. Trolley tracks are used to load and unload the trays into the dryer.
Electronic Panel : An automatic control panel is fitted on the side of the dryer. It consists of starters, contactors, safety relays, circuit breakers, indicating lamps, push buttons, timers, controllers etc.
Backed by our efficient workforce, we are capable of manufacturing, supplying and exporting Air tray Dryer. Available in various models, these products are known for their longer service life, corrosion & abrasion resistant and easy maintenance. Our Air tray Dryer can also be customized as per the specifications laid down by the customers. We also check all the products on various parameters to ensure
|Lab-model||Pilot model||Production model|
|MODEL||TRAY 4||TRAY 8||TRAY 12||TRAY 16||TRAY 24||TRAY 48||TRAY 96||RAAY 192|
|Capacity in Kilograms||5||14||42||63||84||168||336||672|
|Capacity in Trays||4||8||12||16||24||48||96||192|
|No of Trolleys||1||1||1||1||1||1||2||4|
|Heating Load (K.W.) @ 150°C||1.5||3||4.5||4.5||7.5||12||21||40|
Loading per tray ( product bulk density 0.5 gm/cc ) = 3.5 Kgs max
Tray Size for 3 & 8 Tray VTD = 16 x 16 x 1”
Tray Size for all other models = 16 x 32x 1.25”
- Fike Explosion Flap
- Separate carriage trolley and load trolley
- Flame proof controllers
- 3 stage HEPA Filter.
- Low temperature drying.
- Drying of products containing explosive solvents vapours.
- Drying of products sensitive to oxygen.
- Drying to retain aroma/ flavour/ nutritional value of food products.
vacuum drying system consists of drying oven with a heating system, vapor condensing system, and a vacuum pump assembly designed specifically for drying a particular product and to achieve the desired objective for which product is dried under vacuum.
Vacuum Drying is ideally suited for pharmaceutical industry where products cannot be exposed to very high temperatures. These may include biotechnology products or pharmaceutical intermediates.
Extremely low moisture/solvent content can be achieved to meet residual solvent limits set by ICH.
Expensive solvents can be recovered and recycled in the process.
Potentially toxic materials can be safely dried in an enclosed vacuum environment and solvent can be safely condensed.