Tablet Press -Double Rotary Tablet Press/Compression Machine

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Single Rotary Tablet Press / Compression Machine

Single Rotary Tablet Press / Compression Machine

Technical Details: :

Model SBMD3 – 27 SBMB3B – 27 SBMB3B – 35 SBMB3B – 45
Tooling “D” “B” “B” “BB”
No. of Stations 27 27 35 45
Max. Output (Tab/hr)* 97,200 97,200 126,000 162,000
Max. Pressure 10 Tons 6.5 Tons 6.5 Tons 6.5 Tons
Max. Tablet Dia 25.4 mm 16 mm 16 mm 11.1 mm
Max. Depth of Fill 20 mm 17.4 mm 17.4 mm 17.4 mm
Electricals 5 HP, 3 Ø, A.C 3 HP, 3 Ø, A.C 3 HP, 3 Ø, A.C 3 HP, 3 Ø, A.C.
Note: Dimensions & Technical Details are subject to change as per customers’ requirement without any further notice.

Tablet Press , Rotary Tablet Press , Tablet Compression Machine ,Rotary Tablet Press Machine, Tablet Press Manufacturer with 10D/10B/8D/4D+4B/4D+4B+4BB Stations ,16D/ 20D/ 23DB/ 26BB Stations ,27D/ 27B/ 35B/ 45BB Stations ,37D/45B/ 55BB/61BB Stations ,45D/ 55B/69BB/75BB Stations Tablet Compression Machine

 

Double Rotary Tablet Press / Compression Machine Overview

The Double Rotary Tablet Press / Compression Machine is an advanced and high-performance solution designed for medium-scale tablet production. With a robust design and efficient operational features, this machine is ideal for the pharmaceutical, chemical, and food industries, ensuring fast and precise tablet manufacturing. Available in 27D, 27B, 35B, and 45BB stations, it provides an optimal combination of productivity, flexibility, and safety.

Key Features

  1. Double Rotary System

    • The machine is equipped with two dies and two sets of punches, allowing for the compression of two tablets per rotation. This double rotary design enhances productivity and improves output.

  2. High Output and Efficiency

    • Tablet production speeds are impressive, with a maximum output of up to 216,000 tablets per hour (for the 45BB model). The output varies by station size and operating pressure, ensuring flexibility for different production needs.

  3. Operator-Friendly Design

    • The machine features an electronic digital tablet counter and an RPM counter, allowing operators to track production rates easily.
    • A reverse-direction motion protection system is included for enhanced safety.

  4. Durable and High-Quality Construction

    • Constructed with CI body and turret (special-grade iron casting), 316-grade stainless steel middle plates, and 304 stainless steel or gunmetal parts in the tablet manufacturing zone, ensuring corrosion resistance and longevity.
    • No painted parts in the tablet zone, minimizing contamination risks.

  5. Customization Options

    • The machine can be customized with features like:
      • Force Feeding Attachment for better material handling.
      • Two Layer/Bilayer Tablet Attachment for complex tablet production.
      • Auto Lubrication Pump for continuous smooth operation.
      • Polycarbonate Upper Guards for additional safety.

  6. Advanced Safety Features

    • Emergency stop button and interlocking safety guards ensure that the machine stops immediately in case of any malfunction.
    • The overload protection system automatically releases pressure in case of overload, and the reverse-direction mode offers additional safety during operation.

  7. Effective Dust Extraction

    • The machine is equipped with dust extraction nozzles to maintain a clean and safe working environment, minimizing the risk of contamination.

  8. Lubrication and Anti-Vibration Systems

    • Features like the one-shot lubrication system and anti-vibrating mount ensure smooth and quiet operation, reducing wear and tear on the machine.

Technical Specifications

Model SBMIPL-27D SBMIPL-27B SBMIPL-35B SBMIPL-45BB
Type of Tooling “D” “B” “B” “BB”
No. of Stations 27 27 35 45
Tablets Output/hr 129,600 129,600 168,000 216,000
Max. Operating Pressure (Ton) 10 6.5 6.5 6.5
Tablet Diameter Max. (mm) 25 16 16 11.5
Max. Depth of Fill (mm) 20.5 17.5 17.5 17.5
Upper Punch Penetration (mm) 1.5 – 8 1.5 – 8 1.5 – 8 1.5 – 8
Total Ele. Power (hp) 5 HP 5 HP 5 HP 5 HP
Electric Power Supply 3-Phase, 1440 RPM, 415V, 50Hz As per customer requirements
Max. Turret RPM 40 40 40 40
Machine Dimensions (mm) 1000 x 1040 x 1790 1000 x 1040 x 1790 1000 x 1040 x 1790 1000 x 1040 x 1790
Net Weight (kg) 1143 1143 1143 1143

Note: Output rates may vary depending on tooling size, shape, and material characteristics.

Best Suited For

The Double Rotary Tablet Press is best suited for medium-scale productions where high-volume tablet manufacturing is required. This machine is ideal for:

  • Pharmaceutical: Manufacturing tablets in bulk, including single or bilayer tablets.
  • Food: Tablet production for food supplements or nutritional products.
  • Chemical: Compression of tablets for cleaning, detergent, or other chemical products.

Why Choose Our Double Rotary Tablet Press Machine?

  1. Durability & Reliability: The machine’s construction from high-quality materials ensures it can handle long production runs with minimal wear and tear, offering a long lifespan.

  2. High Efficiency: With output rates of up to 216,000 tablets per hour, this machine helps optimize production efficiency, enabling large-scale production.

  3. Low Maintenance: The machine is designed for easy maintenance with accessible parts and automatic lubrication systems, minimizing downtime and increasing overall productivity.

  4. Precision: With features like upper punch penetration systems and dust extraction nozzles, the machine provides consistent, precise tablet production, ensuring uniformity in each batch.

  5. Cost-Effective: Its robust build and efficient operation lead to reduced operational costs and improved ROI for pharmaceutical manufacturers, food producers, and chemical companies.

Frequently Asked Questions

  1. What are the advantages of using a Double Rotary Tablet Press Machine?

    • The Double Rotary Tablet Press offers high efficiency, accurate tablet production, and faster output, making it ideal for large-scale manufacturing with consistent quality.

  2. How easy is it to operate the Double Rotary Tablet Press?

    • With intuitive controls and a user-friendly interface, it’s designed for easy operation, even for new operators, reducing the learning curve.

  3. Is the Double Rotary Tablet Press easy to maintain?

    • Yes, the machine has an easy-to-maintain design with accessible parts, a one-shot lubrication system, and robust construction that reduces the need for frequent maintenance.

  4. Does the Double Rotary Tablet Press adhere to industry standards?

    • Yes, it complies with GMP (Good Manufacturing Practices) and other industry regulations to ensure safe, reliable, and compliant tablet production.

  5. How efficient is the power usage of the Double Rotary Tablet Press?

    • The machine is designed for optimal energy efficiency, lowering operational costs and ensuring a more eco-friendly production process.

This Double Rotary Tablet Press is an exceptional choice for those seeking reliable, high-speed tablet manufacturing with low maintenance and maximum output. It offers a blend of safety, durability, and efficiency tailored to medium-scale pharmaceutical, chemical, and food production.

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