Planetary Mixing - Planetary Mixer low speed , Planetary Mixer with high speed mixing

Planetary Mixing – Planetary Mixer low speed , Planetary Mixer with high speed mixing

Description:

Planetary Mixer: This equipment is basically a mixing assembly where the agitation pattern is of the planetary nature the beater or the agitation assembly rotate around itself as well as travel in a circle in the bowl thereby achieving intimate mixing. Because of special design feature of shifting the mass is uniformly and intimately mixed. The unit consists of Bowl SS Cylindrical bowl with spherical dished bottom with inside surface polished to smooth finish. MS Jacket on cylindrical and spherical area to operated on 3 Kg / cm sq. Steam pressure Complete with steam inlet and cold water inlet and outlet connections with standard fitting like pressure gauge, vent cock, release valve and drain. Bowl also suitable for vacuum application and fitted with 3 nos. Of castor wheel, two fixed and one swivel type. Suitable locking lugs for fixing bowl to the machine.

Top Dish: SS top dish for covering the bowl with SS flange having groove for fixing the sealing gasket. Necessary connection with serrated nozzle provided for connecting flexible pipe for vacuum application Light and sight glasses suitably provided.

Agitator Assembly:

  • 1 / 2 No/s. Of SS open type Beaters.
  • 1 No. SS Scrapper fitted with PTFE strip on both sides.
  • 1 No. centrally located High Shear Emulsifier. (optional)

Agitator Assembly:

  • 1 / 2 No/s. Of SS open type Beaters.
  • 1 No. SS Scrapper fitted with PTFE strip on both sides.
  • 1 No. centrally located High Shear Emulsifier. (optional)

Drive Mechanism for Beater:

  • Suitable HP 1440/2880 RPM DUAL Sped TEFC Motor to work on 415 V, 50 c/s 3 Phase AC supply line, mounted on MS plate.
  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.
  • Epicyclical gear box coupled to the motor through belt and EPICYCLIC gear train arrangement to achieve planetary motion.
  • Suitable HP 1440 RPM TEFC motor to work on 415V 3 phase 50 C/s AC supplies line for High Shear Emulsifier. (Optional)
  • The above items are assembled on the top plate which is supported on a Cast iron sliding sleeve with MS gussets.Main Body: MS column with flange mounted on stool base 2 nos limit switches provided at upper and lower limits of the column to control traverse of the sleeve.

Lifting Arrangement of the Drive Assembly (Mechanical):

  • Suitable HP, 1440 RPM motor working on 415V 50 c/s 3 Phase AC supply line.
  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.
  • MS STOOL for mounting the reduction gear unit.

Lead screw and guide bar to guide up and down traverse of the drive assembly.

Lifting Arrangement Hydraulic:

  • Horse shoe base with suitable gun metal bush housing for 3nos chrome plated guide bars with suitable retaining plate and supports.
  • Hydraulic Power pack assembly complete with Tank, suitable HP pump with filter connected to suitable solenoid valve arrangement with control and check valve for preventing drop age of pressurized fluid.
  • Power Pack connected with fixed / flexible high pressure inter connecting hose to hydraulic cylinder of suitable lift clamped to the drive head to give smooth up and down traverse.
  • Limit switch for controlling up and down traverse motion.

Control Panel:

  • Air break DOL dual speed starter with DOL relay for main motor.
  • HRC back up fuses.
  • Ammeters for main motor and lift motor.
  • Push Button actuator for above operation fitted on control panel.
  • The circuits consist of MCBS, relays and contactor is series. Ample overload protection is provided by The MCBs and the relay.
  • Wires coming out of the connections are numbered for easy recognition.
  • Finish All SS parts polished to smooth pharmaceutical finish. All MS part painted to smooth finish.

Options Available:

  • Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area
  • Jacketed bowl for steam / electrical heating

Technical Details: :

Model No.

Gross

Capacity

Working Capacity Lifting Motor HP Main Motor HP RPM Planet / Beater Space Required
H x L x B
SBPM-30 30 20 Ltrs 2 HP 20-40 / 60-120 1220 x 640 x 520
SBPM-65 65 50 Ltrs 3 HP 20-40 / 60-120 1500 x 900 x 600
sSBPM-125 125 100 Ltrs 3 HP 20-40 / 60-120 1650 x 1020 x 650
SBPM-230 230 200 Ltrs 1 HP 5 HP 18-36 / 54-108 2300 x 2100 x 1500
SBPM-280 280 250 Ltrs 1 HP 7.5 HP 18-36 / 54-108 3000 x 2900 x 1400
SBPM-375 375 350 Ltrs 1.5 HP 10 HP 12-24 / 36-72 2400 x 2300 x 1300
SBPM-550 550 500 Ltrs 2 HP 15 HP 12-24 / 36-72 2700 x 2600 x 1250
SBPM-675 675 600 Ltrs 2 HP 15 HP 12-24 / 36-72 3000 x 2800 x 1300

NOTE: # for these models the drive assembly is fixed and bowl is lifted up & down by manually operated screw arrangement.

Planetary Mixing - Planetary Mixer low speed , Planetary Mixer with high speed mixing

Planetary Mixing – Planetary Mixer low speed , Planetary Mixer with high speed mixing

Description:

Planetary Mixer: This equipment is basically a mixing assembly where the agitation pattern is of the planetary nature the beater or the agitation assembly rotate around itself as well as travel in a circle in the bowl thereby achieving intimate mixing. Because of special design feature of shifting the mass is uniformly and intimately mixed. The unit consists of Bowl SS Cylindrical bowl with spherical dished bottom with inside surface polished to smooth finish. MS Jacket on cylindrical and spherical area to operated on 3 Kg / cm sq. Steam pressure Complete with steam inlet and cold water inlet and outlet connections with standard fitting like pressure gauge, vent cock, release valve and drain. Bowl also suitable for vacuum application and fitted with 3 nos. Of castor wheel, two fixed and one swivel type. Suitable locking lugs for fixing bowl to the machine.

Top Dish: SS top dish for covering the bowl with SS flange having groove for fixing the sealing gasket. Necessary connection with serrated nozzle provided for connecting flexible pipe for vacuum application Light and sight glasses suitably provided.

Agitator Assembly:

  • 1 / 2 No/s. Of SS open type Beaters.
  • 1 No. SS Scrapper fitted with PTFE strip on both sides.
  • 1 No. centrally located High Shear Emulsifier. (optional)

Agitator Assembly:

  • 1 / 2 No/s. Of SS open type Beaters.
  • 1 No. SS Scrapper fitted with PTFE strip on both sides.
  • 1 No. centrally located High Shear Emulsifier. (optional)

Drive Mechanism for Beater:

  • Suitable HP 1440/2880 RPM DUAL Sped TEFC Motor to work on 415 V, 50 c/s 3 Phase AC supply line, mounted on MS plate.
  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.
  • Epicyclical gear box coupled to the motor through belt and EPICYCLIC gear train arrangement to achieve planetary motion.
  • Suitable HP 1440 RPM TEFC motor to work on 415V 3 phase 50 C/s AC supplies line for High Shear Emulsifier. (Optional)
  • The above items are assembled on the top plate which is supported on a Cast iron sliding sleeve with MS gussets.Main Body: MS column with flange mounted on stool base 2 nos limit switches provided at upper and lower limits of the column to control traverse of the sleeve.

Lifting Arrangement of the Drive Assembly (Mechanical):

  • Suitable HP, 1440 RPM motor working on 415V 50 c/s 3 Phase AC supply line.
  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.
  • MS STOOL for mounting the reduction gear unit.

Lead screw and guide bar to guide up and down traverse of the drive assembly.

Lifting Arrangement Hydraulic:

  • Horse shoe base with suitable gun metal bush housing for 3nos chrome plated guide bars with suitable retaining plate and supports.
  • Hydraulic Power pack assembly complete with Tank, suitable HP pump with filter connected to suitable solenoid valve arrangement with control and check valve for preventing drop age of pressurized fluid.
  • Power Pack connected with fixed / flexible high pressure inter connecting hose to hydraulic cylinder of suitable lift clamped to the drive head to give smooth up and down traverse.
  • Limit switch for controlling up and down traverse motion.

Control Panel:

  • Air break DOL dual speed starter with DOL relay for main motor.
  • HRC back up fuses.
  • Ammeters for main motor and lift motor.
  • Push Button actuator for above operation fitted on control panel.
  • The circuits consist of MCBS, relays and contactor is series. Ample overload protection is provided by The MCBs and the relay.
  • Wires coming out of the connections are numbered for easy recognition.
  • Finish All SS parts polished to smooth pharmaceutical finish. All MS part painted to smooth finish.

Options Available:

  • Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area
  • Jacketed bowl for steam / electrical heating

Technical Details: :

Model No.

Gross

Capacity

Working Capacity Lifting Motor HP Main Motor HP RPM Planet / Beater Space Required
H x L x B
SBPM-30 30 20 Ltrs 2 HP 20-40 / 60-120 1220 x 640 x 520
SBPM-65 65 50 Ltrs 3 HP 20-40 / 60-120 1500 x 900 x 600
sSBPM-125 125 100 Ltrs 3 HP 20-40 / 60-120 1650 x 1020 x 650
SBPM-230 230 200 Ltrs 1 HP 5 HP 18-36 / 54-108 2300 x 2100 x 1500
SBPM-280 280 250 Ltrs 1 HP 7.5 HP 18-36 / 54-108 3000 x 2900 x 1400
SBPM-375 375 350 Ltrs 1.5 HP 10 HP 12-24 / 36-72 2400 x 2300 x 1300
SBPM-550 550 500 Ltrs 2 HP 15 HP 12-24 / 36-72 2700 x 2600 x 1250
SBPM-675 675 600 Ltrs 2 HP 15 HP 12-24 / 36-72 3000 x 2800 x 1300

NOTE: # for these models the drive assembly is fixed and bowl is lifted up & down by manually operated screw arrangement.