Fluid Bed Dryer

Fluid Bed Dryer, fbd dryer, bed dryer, fluid bed dryer

Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.

Fluidization principle. A high-pressure Hot air from the supply is passed through the perforated container containing wet granules. As the hot air passes through container granules start to suspend in the air to become dry (called a fluidized state), the process is called fluidization.

fluid bed dryers and processor are manufactured in modular construction mainly consisting of main processing (drying) unit and separate inlet air preparation unit and separate exhaust air unit giving flexible and alternative installation option to the customers as per requirement.

 

Fluid bed dryers are most suitable for drying granules, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, foodstuff and allied industries.

 

Fluid bed processing involves drying, agglomeration, granulation, and coating of particulate materials. It is ideal for a wide range of both heat sensitive and non-heat sensitive products. Uniform processing conditions are achieved by passing hot air through a product layer under controlled velocity conditions to create a fluidized state.

 

Using intimate air-to-product contact, Drying is carried out by heated air supplied as main the source for drying, as it is effectively introduced by steam heating which gives high rates of heat exchange at high thermal efficiency while preventing overheating of individual particles.

 

Fluid bed coating of powders, granules, or tablets involves the spraying of a liquid on the fluidized powder under strictly controlled conditions. It is ideal equipment that is in conformity with the requirements of cGMP.

A fluidized bed dryer is widely used in the granulation area of Pharmaceutical manufacturing. Granulation is a technique to dry the material in order to get the desired moisture content so that the manufactured medicines pellets are perfectly compressed.

Fluid Bed Dryer has a high drying rate, therefore, the material gets dried very quickly. Because of this property, this machine proves very useful in giving out high output.

Fluid Bed Dryer has been put in use to create synthetic resins. This machine can also be used in food, fertilizers, ceramics, Agrochemicals, etc. There is a machine type called B-FBD and this one is suitable for the material which requires drying in the decreasing-rate drying zone.

Features of Fluid Bed Dryer

The Fluid Bed Dryer is a versatile piece of equipment extensively used in the pharmaceutical industry to reduce moisture content in raw ingredients. It offers several features that make it an efficient and reliable choice for drying processes. Here are the key features of the Fluid Bed Dryer:

• Fluidization Principle: The equipment operates on the principle of fluidization, where hot air at high temperature and pressure is introduced into the system through a perforated bed of moist solid particulates. This fluidization process allows for efficient heat transfer and moisture removal.
• Stainless Steel Construction: The Fluid Bed Dryer is constructed with a stainless steel chamber, ensuring durability, resistance to corrosion, and easy cleaning.
• Perforated Bowl: The equipment includes a detachable bottom, often referred to as the bowl, which is perforated to allow the passage of air. This design promotes uniform airflow distribution and efficient drying.
• Controlled Airflow and Temperature: The Fluid Bed Dryer features an air intake system with heaters to increase the temperature of the air inside. The airflow direction, rate, and temperature can be controlled and regulated for optimal drying conditions.
• Turbulent Motion and Uniform Drying: As the air flows through the bed of material, the powder particles start a turbulent motion, ensuring uniform exposure to dry air and efficient drying of the material.
• High Drying Rate: The Fluid Bed Dryer offers a high drying rate, allowing for quick moisture removal and shorter drying cycles. This feature enhances productivity and output.
• Filtering System: The equipment is equipped with a filtering system to prevent the release of fine particles and ensure the quality of the dried material.
• Wide Range of Applications: Fluid Bed Dryers find applications not only in the pharmaceutical industry but also in other sectors such as food, fertilizers, ceramics, agrochemicals, and synthetic resin production. They are particularly effective in the granulation process for pharmaceutical manufacturing.
• Energy Efficiency: The design of the Fluid Bed Dryer includes heat exchanging tubes or panels, maximizing the heat exchange process and reducing the required gas amount. This promotes energy efficiency and cost savings.
• Compact Design: The equipment is designed with minimized equipment sizes, maximizing the heat exchange area within the dryer. This compact design ensures efficient and space-saving operation.

The Fluid Bed Dryer offers reliable and efficient drying capabilities, enabling the production of high-quality materials with controlled moisture content. Its versatility, high drying rate, and energy efficiency make it a preferred choice in various industries, particularly in pharmaceutical manufacturing and granulation processes.

CAPACITY:  Fluid bed dryer/ Fluid bed processor comes with range of capacities as per our customer’s requirement.

Capacity range: – 5 Kg to 1000 Kgs

OPERATON

The wet material is loaded into the product container which is provided with air distributor plate and Dutch weave mesh. Fresh air-to-product-contact is filtered by means of 3-Way filtration process i.e. through coarse filter, 5-micron filters and the HEPA Filter is heated by means of heater (steam or electrical). This hot air then passes through the product container, creating turbulence in the product and hence product moves up and down in the product container. Due to this the heat transfer is quick and the product is dried fast without appreciable heat loss. Filter bag prevents particle escaping from the dryer.

Fluid bed processor with top spray system for agglomeration and granulation processes, this process is used in a fluidized bed to form granules into a fine powder. The fluidized powder is moistened with liquid/binder/starch using a spray system. The top spray system is equipped with a spray nozzle and a peristaltic pump for precise dosing. The fluidized powder is moistened until liquid bridges form between the particles.

Fluid Bed Processor is a very good technology to make granules from powder using top spray method.

The binder is sprayed in exact premeasured quantity at regular interval during Fluidization.

APPLICATION:

 

Suitable for drying humidity from powder raw material in Pharmaceutical, foodstuff, feed, chemical industries, etc

Semi-liquid materials, large granules, small blocks and adhesive material.

The materials that volumes vary during drying process.

Fluid bed Dryer can be supplied with Upgradation to be used as processor (Vertical Spray Granulation)

Pharmaceuticals granules or crystals containing free moisture can be easily dried as per customer’s requirement.

Salient Features:

• Models available in 10,30,60,100,150, 200,250 Kgs. Capacities (Batch size).
• Uniformity in drying and reduction in drying time.
• Micro filter to prevent any fine dust to pass through the products with inlet air.
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine.
• Timer provided to set process time.
• Temperature indicator cum controller for inlet and outlet air temperature.(In Electrically Heated Model only)
• Can be used in the fields of Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Food Products & Starch Derivatives, Pesticides, Phyto Chemicals, Catalysts etc.

 

Mfg. of Fluid Bed Processor, Fluid Bed Granulation, FBD, Fluid Bed Dryer, Fluid Bed Coater, Fluid Bed Equipment for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.

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• Drying is a key unit process in the chemical, food, and pharmaceutical industries. It requires heating making it capital and energy-intensive. Drying may make up 60-70% of the total production cost.

Closed Solid Dose Granulation Combined System is a patented technology product independently developed by SHREE BHAGWATI. With a modular design, it can effectively integrate the solid preparation process and realize intelligent and continuous production.

equipment’s adaptability for compliance with various international regulatory standards is impressive. Highlighting its use in facilities regulated by major bodies like the US-FDA and EMA underscores its reliability and safety. Additionally, the ability to engineer the equipment for specific norms, including CE and ATEX, adds significant value for clients in diverse markets.

 

Working Principle：Fluid Bed Dryer manufacturers / Fluidized bed dryer / Fluid Bed Dryer , Fluidized Bed Dryer , Fluid Bed Dryer manufacturer

Material to be dried is placed in a detachable vessel at the bottom of the dryer. The air is introduced from below through the prefilter, heated utilizing heaters installed therein. Simultaneously fan is also allowed to work. As the air velocity increases, the bed expands, and further growth causes turbulent motion of particles called fluidization.

Fluid Bed Dryers and processors are manufactured in Modular construction mainly consisting of Main Processing (frying) unit and separate exhausts air unit giving flexible and alternative installation options to the customers as per requirements.

SUITABILITY The fluid bed dryers are most suitable for during granules, crystalline, coarse of similar material in pharmaceuticals, fine chemicals, dyes, foodstuff and allied industries.

BATCH SIZE
Batch size indicates weight of wet product (inclusive of moisture).  5 Kg to 1000 kgs pet batch.

OPERATION
The wet material is loaded into the product container which is provided with air distributor plate and dutch weave mesh.

Fresh air after filtration through coarse and 5micron filters is heated by means of heater (alliance fluid bed dryersteam or electrical). This hot air then passes through the product container, creating turbulence in the product container, creating turbulence in the product and hence the product moves up and down in the product container. Due to this the heat transfer is quick and the product is dried fast without appreciable heat loss. Filter bag prevents particles escaping from the dryer.

1. Inlets Filters
2. Air preparatory unit.
3. Product container or Bowl.
4. Expansion chamber
5. Exhaust filter.
6. Exhaust blower.
7. Control panel (MMI).
8. Air distribution plate.
9. FBD bags (Finger Bags)
10. Plenum
11. Gaskets

The Closed Combined System- Granulation Line with System consists of a high shear granulator, a fluid bed granulator or a multi-function fluid bed granulator, an auxiliary machine system, a charge and discharge system and an interface element. During granulating, the high shear granulator is fed through the charge system. The obtained wet granules are dried in the fluid bed granulator by the discharge system. During this process, the fully compatible and matched auxiliary equipment with elements assists the granulation.

World’s leading Manufacturer and Supplier for Fluid Bed Dryer ( Bed Dryer, Fbd Dryer Equipment )

As a leader in fluidized bed technology, Shree Bhagwati provides a comprehensive range of fluid bed systems tailored for all powder processing industries. Our offerings span from laboratory and pilot plant systems to intricate production setups.

Whether you’re looking for batch or continuous operations, our fluid bed systems can accommodate your needs. Our laboratory models can handle small quantities, starting from just a few grams, while our production systems are designed to manage capacities of several tons.

Explore our diverse solutions in fluid bed technology! We offer high-performance systems for both batch and continuous production, featuring modular designs that allow for various processing options tailored to your specific requirements. Our top spray granulation process ensures uniform quality with high efficiency and rapid drying, all while gently handling your products. We support batch sizes from 5 to 1,500 kilograms, with customization available upon request. Additionally, with the right modules, continuous processes can be seamlessly integrated alongside batch operations.