Automatic Pre Filled Syringe Filling and Stoppering Machine SBPFS–SA–05 GMP Model

Automatic Pre Filled Syringe Filling and Stoppering Machine Model No. SBPFS-SA-05 is very compact and elegant PLC. Based GMP model for automatic filling and Stoppering operation of pre filled syringe.

Operation:

Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes. Automatic filling cycle start in different steps with at a time 02 / 05 syringe will fill with help of ‘valve lees syringe ‘.

THEN

Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plug tray with suitable stoppers over the SS-316 plug tray.  Then after he has to close the evacuation and Stoppering chambers. Now he can start the machine.

Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under.  100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation.

Program cycle for evacuation and Stoppering

Cycle Operation:

  • Pre  Evacuation in the chamber
  • Nitrogen flushing.
  • Vacuum  Evacuation in the chamber
  • Nitrogen flushing.
  • Vacuum Evacuation repeats.
  • Nitrogen flushing repeats.
  • Vacuum creation with hold.
  • Plunging of stoppers inside the pre-filled syringes
  • Nitrogen purging cycle with Vacuum break.

Technical Details: :

Model SBPFS-SA-05
Output Up to 2600 Syringe / Hours for 5 Head.
Filling ht 775 – 825mm adjustable.
Electrical rating 4.1.   230v. 50 Hz 4.2.  2HP, 3 Phases, 440V. 50Hz.
Overall dimensions 5.1 lengths: 1200mm
5.2 Width: 750mm
5.3. Height : 1200mm

Salient Features:

  • PFS-SA-05 is a compact, elegant and Matt-finished encompassed with stainless  Steel (SS-304)
  • Perfect synchronization of PLC based cycle, filling stroke valve less Syringes to fill volume for 0.2 ml to 5ml. (With help of change parts.)
  • Filling accuracy will be 0.02 ml in case of 0.2 ml & for others it will depend upon fill material & fill volume.
  • Compact and feather-touch MMI control panel for easy control of the machine Operation.
  • The machine is equipped with easily adjustable levelling legs so foundation is not required.
  • Nitrogen filter is provided pre-filter 0.5u. And final filter is 0.2u. Air ex. Is 0.2u?
  • Vacuum pump is to be providing by BHAGWATI Techno pride Engg.